MDE6200AZQ Maytag Dryer - Instructions

Removed front cover, removed old heating unit, installed new thermostat,heating coil inside the dryer and finally replaced the fuse in the front. The main complication was reaching the screws for the heating coil, not really complex.

Knowing most mfgs. put prints under the conturo panal we started there.
Diagonstics required a multi meter.
The part was removed and the internet serched.
My local parts center was more expensive and would have to order the part. I called Partselect
found exactly what i needed. placed the order with 3 to 5 day ground. Fedex arived the next day. The new part was installed and the dryer smoke tested. The dryer works great.

It was very simple. I removed the fromt cover on the dryer. The heating element was easy to get to and after removing all the attached wires and 4 nuts. The new element was installed, reattached the wire correctly and put the screws back in place. It was extremely easy to complete.

Tools required: Stubby socket wrench, 5/16" socket, 1/2" socket, 1/4" socket, #3 Phillips screwdriver, external circlip pliers, straight slip joint pliers. A decently strong electric screwdriver is highly recommended - Milwaukee 2401-20 M12 cordless 1/4" Hex Screwdriver, for example.

Unplug the dryer. Turn off the gas supply.

Remove the screws holding the door hinges to the dryer.

Remove the door and hinges from the dryer by pulling the door and hinges up, then out.

Remove the two plastic thingies (door stops), opposite of where the hinges were, from the front panel of the dryer. Each plastic piece is held in place by two screws.

Grasp the front panel by its top edge, pull it toward you, then lift the panel up and off the clips at the bottom.

There are a couple metal brackets holding the top of the dryer down to the front shroud (the doorway) and frame, one on either side. Each bracket is held in place by two screws. Remove the screws, remove the brackets, then rock the top panel up and back, like the hood of a car.

Remove the screws holding the shroud to the frame. Look carefully. There are two screws that look like they hold the shroud to the frame, but actually do not. Don't remove these screws yet.

Remove the screws holding the plastic duct / lint screen slot to the shroud. These are very long.

Disconnect the wires from the door switch.

Remove the shroud.

Remember the two screws I referenced previously, stating they shouldn't yet be removed? Now's the time to remove them. Do so, then set the panel aside, being careful not to damage any wires. Don't lose the rubber gasket sitting around the circular portion of the duct.

There's a metal cover over the blower wheel. This cover is held in place by a bunch of screws. Remove them all, then remove the cover.

Remove the circlip going around the blower shaft, in front of the blower wheel.

Remove the clamp from around the blower wheel and shaft.

Pull the blower wheel off the shaft.

Install the new blower wheel.

Reinstall the clamp around the blower wheel and shaft.

Reinstall the circlip.

Reinstall the metal blower cover.

Make sure the rear of the drum is resting on the wheels.

Now things become a little difficult, because you have to fight the drum a little bit. Put the panel containing the moisture sensor, front drum seal, and duct into position. (Be careful not to mess up the drum glides. Make sure the rubber seal at the bottom of the vent is in place, sealing the vent to the blower.) Screw the panel into place with two screws, but don't fully tighten yet.

There's a felt seal that is supposed to go between the rear lip of the drum and the rear inside wall. The seal is supposed to be held folded, pinched between the lip and the wall, with the edge of the seal being outside the drum. The seal isn't supposed to jut into the inside of the drum. Use your fingers and some other tool to push the rear felt drum seal out of the inside of the drum. If you use a screwdriver, be careful that you don't cut, rip, or otherwise damage the felt seal.

Do the same with the front felt drum seal.

Carefully inspect the felt seals. You don't want any portion of the seal somehow working its way back into the inside of the drum. Then verify again that the rubber seal that goes between the blower housing and the vent is in place and properly sealing. Now tighten the screws.

Connect the wires to the door switch on the shroud, then loosely screw the shroud in place. Screw the shroud to the vent. Once all the screws are in place, tighten all the screws.

Lower the top of the dryer into position.

Hook a bracket into one side of the lid, position the bracket over the front shroud, then screw in place.

Repeat with the other bracket.

Place the front panel onto the bottom clips. Seat the panel onto the clips all the way, then rock the panel forward into place.

Install the plastic door stops.

Insert the door hinges into their slots, push the door down to seat into place, then install the screws that hold the hinges in place.

Plug the dryer in, turn on the gas, test.

This was fun! Kill the power!
Remove door, remove from panel, remove front drum support, remove drum and belt, remove blower cover, remove blower wheel, remove electrical connector from motor, take two clips off motor mount to remove motor. Put it all back in with new parts. 200 bucks and back in business. Go for it.
Bob

removed dryer door 4 screws
removed front panel
removed front tumbler bracket
removed blower cover
removed wires attached to heat and door sensors
removed top
removed drum and belt
removed side panel
removed clamp holding idler pulley
replaced pulley and clamp
reversed above steps

I removed the 2 screws that hold the door and removed the door. I then removed all the screws that hold the front panel and removed the front panel. Then I was able to lift (on hinges) the top panel. I then removed the screws that hold the front drum housing, then removed the drum and belt. At that point you have plenty of room to access the idler pulley. I removed the Idler pulley spring. Then I removed the the screw holding the Idler arm and shaft. Reinstalled in reverse order.

Removed door and front and drum. Removed fan assembly. Be careful when working fan off of motor shaft. Unhooked wiring from motor. Removed clips. Replaced motor. Reverse procedure to put dryer back together. Now works like new. Very, very, happy. Part came in 2 days using standard shipping. Way better than buying a new dryer.

Removed the frong cover and and internal sheild, removed and replaced thermostatic, wiring as original.
I had searched several other sites first for thee part, but none of them seemed accurate. Your photo matched the old exactly, giving me the confidence I wanted before ordering.

Insure the double pole breaker in the breaker box is functioning properly.

This should have been a simple repair, but turned out to be time consuming and moderately difficult. I hope these instructions will help anyone who encounters the problems described here.

After a period of the dryer not being used, the idler pulley wheel froze on the shaft of the idler pulley arm, so I needed to replace both parts. After mounting the new wheel and two washers on the new arm and securing with a retaining ring, I went to install this assembly by going in through the small access panel at the rear of the dryer. I slid the belt off the old idler pulley wheel and unhooked the spring from the idler pulley arm; the arm was mounted on a sleeve fastened to the motor bracket by one screw. All that should have been necessary was to back out that screw and replace the old idler pulley assembly with the new one.

That is where the trouble started. Backing out the screw with a socket driver, I found it would go a few turns, then start to bind. I tried turning it in and out to get the threads to engage, but it kept binding. Eventually I gave the screw a hard turn, and then it would turn freely but not move in or out.

Looking on the internet for advice, I found a video that asserts for another model Maytag dryer using the same type of mounting for the idler arm, that there is a design flaw. You can find the video by searching for “Maytag dryer idler pulley defect”. According to the video, the sheet metal screw used to mount the idler pulley arm can gradually loosen due to the pressure and vibration, and begins to “waggle” which eventually damages the threads. I believe this is what happened to my dryer. The video suggests replacing the sheet metal screw with a machine screw and nut for a more durable union.

So now I understood how the screw could be stripped just sitting in the dryer, but that didn’t help me get the screw out. Working through the rear access panel, I tried pulling on the screw head with several types of pliers, pushing the point from behind with a piece of wood while turning the head with a socket driver; eventually I was able to use a pry bar under the screw head and sleeve to apply pressure while turning the head, and with that method the screw backed out. With the screw removed, it could be seen that the threads in the middle part of the thread length were almost completely worn away.

The screw sleeve got somewhat deformed in this process so I ordered a new one, along with an exact replacement sheet metal screw, hoping the threads in the hole were still intact. With the old idler pulley arm now removed, I could transfer the old idler bracket spacer to the new idler pulley arm. When the ordered parts arrived and I tried to mount the idler pulley arm, the new screw would go in only a couple of turns before binding. Rather than risk winding up in the same situation by forcing the screw, I decided to use a machine screw and nut instead.

The original sheet metal screw was a #10. A machine screw the same size would not fit through the hole, and I could not fit my drill into the dryer cabinet in a position to enlarge the hole, so I used a #8 machine screw with a nut and lock washer. First I put some grease on the contact areas of the screw sleeve and idler bracket spacer, then inserted the machine screw through the hole and put the lock washer and nut on the other side of the mounting. The space around the nut is very limited, and most of my tools were too large to hold the nut while the screw was tightened. It was too small for a socket or adjustable wrench, and the clearance from the exhaust duct was too small for the handles of most tools. Eventually, I found a needle nose pliers with short handles that did the job. A thin open end wrench might also work. Then I reconnected the spring and belt to the idler pulley assembly, and closed the access panel. So far the dryer works, but if the #8 screw turns out to be not strong enough, I could get an extension for my drill and enlarge the hole to fit a #10 machine screw and nut.

Looking back on the job, the most difficult part of this repair was removing the damaged screw. This and several other steps might have been a lot easier if I had removed the motor bracket (where the idler pulley arm is mounted) from the dryer and worked outside the cabinet. Part Select has an excellent video “Replacing the Drive Motor” that shows how to do this. It would be a lot of disassembly work, but for someone with good assembly skills could be easier in the long run.

Hopefully most folks out there who replace the idler pulley arm on a dryer will find an easier situation than I did. But for any who have to deal with a stripped mounting screw, I hope this summary will help you resolve it.

At first I thought I could just replace the pulley, but on closer inspection I found that the pulley had become seized on the shaft. I ended up removing the entire bracket (which I should have purchased also) and cutting the shaft off. I manufactured a new shaft from a bolt of the appropriate size and tack welded it to the bracket. It took a little more time than I anticipated. My advice to anyone doing this would be to spend a little extra money and buy the entire bracket and pulley. That would make this about a 15 minute job.

I looked up my problem online and everything I saw said to change the roller wheels that hold the barrel of the dryer. After doing that (twice, once on each side) I was still having a horrible squeaking sound so bad that we were waiting to do laundry until we were leaving for a while. Finally I determined that the problem was actually the idler wheel. All I had to do was remove the bolt holding the idler arm on (it's the arm that has a spring connected to it that moves to allow the belt on or off) and put the new arm with the new wheel on. The dryer is now whisper quiet and works perfectly.

Unplugged dryer and removed screws that hold door in place. removed screws that hold front panel. removed front panel. took drum belt off idler pulley. pulled drum out of dryer cabinet. unhooked wiring harness and removed motor. replaced motor and reversed steps to put back together. Thanks to partselect for getting me the parts so quickly. I ordered the motor on line on Friday and it was at my house on Saturday.

I watched Steve the repairman on u tube then opened up the front of the dryer and noticed the part in my dryer was a little different than the one on the video. So I called in and I was reassured it was what I wanted. When I got the replacement part and before I removed the old part I took pictures of the wiring noticing the wires where changed from left to right I had to make up one of the 12 gauge wires and connectors with parts from the hardware store and the new part was shorter than the old part, but the machine all ready had screw holes where I needed them. I looked at my photos and wired the new part the same way I took the wires off the old part and put it back together and it works like new! saved money! the local guy is $150 to show up and start the clock. I also fixed the blower,EASY!