Grill Parts

Regulator Assembly - Threaded

$47.33

Fix Number: FIX10241778
Manufacturer Part Number: 9942A5251

Frequently referred to as a Gas Valve, Control Valve, or Governor, this Threaded Regulator Assembly is an OEM approved replacement part for various Coleman Grills. To ensure this part is compatible with your grill, please see the "Model Cross Reference List" below. The purpose of this part is to allow only a certain amount of gas to the burners by controlling the gas pressure between the supply and the grill. Over time, the pressure exerted on the regulator tends to cause it to wear out. If your grill is not receiving propane, you are either out of fuel or need to replace the regulator. To replace the regulator no tools are required. Each Regulator is sold individually.

Installation Instructions

Gary from WESTPHALIA, KS

Gas restriction too great to allow grill to light.

Close propane bottle valve. Unscrew old regulator from back of grill and from hose to propane bottle. Attached new regulator in reverse order of removal. Open bottle valve and test operation. Channel lock pliers may be needed for removal if connections are too tight. Read more...

Cooking Grate

$24.90

★★★★★

1 Review

Fix Number: FIX10295086
Manufacturer Part Number: G460-0500-W1

Watch the install video

Worm Gear

$20.99

★★★★★

8 Reviews

Fix Number: FIX11748374
Manufacturer Part Number: WPW10112253

This part includes one worm gear for a stand mixer. It measures approximately 1.5-inches in diameter and is sourced directly from the manufacturer. The worm gear is responsible for turning the planetary where the accessories attach. A few common reasons for replacing this part include, unusual sounds (grinding) or if it will not start.

Fixes these symptoms

Touchpad does not respond
See more...

Installation Instructions

Melody from Silverton, CO

stripped the worm gear, fixed bushings

I opened the mixer and determined that the worm gear had failed, as designed, to save the other gears. There was also oil separated from the grease and it needed replaced. The Transmission case gasket was damaged and must have been from the time it was built. I removed the grease with putty knife and kept I on a plastic plate until the parts came in (to determine the amount needed when I replaced it.) I used the punch to remove the two pins needed with light tap from hammer. I left the mixer in pieces on the counter until the parts arrived. I replaced the gear and all other parts and placed fresh grease in the mixer. I had to adjust the beater, too. I had removed one of the bushings by mistake. When mixer was back together it would not start. IT TOOK SOME TIME BUT I FOUND ANOTHER WEB SITE THAT EXPLAINED HOW TO REPLACE THE BUSHING. TAKE A FLASHLIGHT AND LOOK INTO THE SQUARE BRUSH HOLDER. THERE IS A DETANT IN THE HOLDER. THE SHAVED SIDE OF THE BRUSH NEEDS TO SLIP PAST THE DETENT TO BE ABLE TO TOUCH THE AMATURE. Once that was done, it worked great. Very smooth with new gear and grease. Read more...

Main Burner For Firebox

$13.69

Fix Number: FIX17016893
Manufacturer Part Number: 80029717

This OEM approved part has been sourced directly from Char-Broil and is designed for use on select models of Char-Broil grills. To ensure this part is compatible with your grill, please see the "Model Cross Reference List" below. The Burners are the part of the grill where the flames rise from, and is regulated via the control knobs attached to the Valve/Manifold/Regulator. While this part is made of durable stainless steel, due to the intense heat they are subject to during normal use, they tend to corrode and wear over time. If the flame is significantly smaller than normal, or if your Burner has become damaged, it needs to be replaced. This Burner is sold individually, and includes the hardware needed for replacement. Depending on your grill you may have 3-4 of these.

Installation Instructions

Ryan from CATONSVILLE, MD

Rusted burners, flame tamers, grease tray, and grease tray rails

Verified propane tank was off, then disconnected.

Opened grill and removed grill grates.

Disposed of rusted heat tents / flame tamers.

Used pliers to help remove cotter pins for carryover tubes and end of burner tubes.

Removed and disposed of rusted carryover tubes.

Used small, thin flat head screwdriver to remove electrode clips from front of burner tubes.

With gentle force, lifted rusted flat end of burner tubes to clear posts then gently moved burner tube away from the front of the grill until no longer inside the holes with the gas feeder tube.

Cleaned up all debris from inside the fire box.

Installed new burner tubes: clipped electrode onto the tube at same location as original burner tubes, ensure threaded cotter pin post hole faces up, insert round end with three rows of small holes on the burner into the fire box hole aligned with a control knob at the front of the fire box and onto the gas feeder inside, crimped end of the burner installed onto the post at the back of the fire box & secured with new cotter pin, installed cotter pin post into threaded hole on top of burner tube - finger tight only.

Installed new carryover tubes: with carryover tube flange facing towards the control knobs, install carryover tubes into adjoining burner tubes' cotter pin posts starting with the leftmost carryover tube. Secure left side of carryover tube with a new cotter pin, install the next carryover tube, then secure its left side with a new cotter pin. Repeat until all carryover tubes are installed and install the final cotter pin. Leave the cotter pin post a little loose when starting to ensure its hole is up high enough to install the cotter pin. Once the pin is installed, tighten cotter pin post to secure.

Removed rusted grease tray and disposed.

Removed rusted grease tray rails: removed single screw securing grease tray rail from inside cart below the control knobs & retain, slide far tab of grease tray rail out of slot at the back of the cart

Installed new grease tray rails: inserted tabbed end of grease tray rail into slot at the back of the cart, secured with retained screw into hole inside cart below the control knobs

Installed new grease tray into slot from behind the grill

Tested new burner tubes: reconnected propane tank, turned on, held igniter switch in to hear spark, and turned on each control knob in turn until each burner lit

After successful test and let them burn for a couple minutes, turned off control knobs and turned off propane tank.

Installed new flame tamers over each burner tube, each rested on their spots in the fire box.

Reinstalled grill grates after cleaning them. Read more...

Igniter Switch Module

$11.20

★★★★★

6 Reviews

Fix Number: FIX12011759
Manufacturer Part Number: G515-0017-W7

This Ignition Switch Module is a genuine OEM approved Char-Broil replacement part. To ensure this is compatible with your Grill, please see the "Model Cross Reference List" below. This Ignitor Switch Module is what creates the spark inside your Grill to ignite it. Over time, components may wear out and begin to fail eventually requiring a replacement. If your Grill will turn on but will not ignite, you may need to replace the Ignitor Switch Module. This kit includes the Ignitor and the complete Wire Harness for all burners. Each kit is sold individually.

Installation Instructions

John from HUDSON, NY

no ignition spark

Remove battery cover and battery.
Removed the nut behind the battery cover and remove the module. This allows room to reach the switch.
Remove the igniter switch nut and switch.
Replace switch and switch wiring.
Reassemble all and test operation. Read more...

Lower Grate Housing

$27.40

★★★★★

8 Reviews

Fix Number: FIX10291063
Manufacturer Part Number: 3488898

Genuine Char-Broil replacement part, this item is sold individually. The Lower Grate Housing is placed underneath the 3486613 Cooking Grates. It helps distribute the heat evenly on the Grill. Over time it will collect food particles and grease from the Cooking Grates. It can be removed and cleaned with soap and water. Size: 18.4" L X 8.7" W

Installation Instructions

Keith from W JEFFERSON, OH

Both housings where burnt up after years of use.

Just pulled out old units, cleaned up every thing. Put back together. Works like new. Read more...

Main Burner-Tube Burner

$13.69

★★★★★

1 Review

Fix Number: FIX16502990
Manufacturer Part Number: G470-5200-W1

Wheel

$7.46

★★★★★

8 Reviews

Fix Number: FIX10294952
Manufacturer Part Number: G437-0037-W1

This replacement wheel is manufactured for use on select Char-Broil grills. It is an authentic OEM sourced item, to ensure it is compatible with your grill, please see the "Model Cross Reference List" below. This wheel keeps the grill stable and mobile for easy transportation. If your grill wheels are worn or no longer function properly, it is time to replace them. The wheels made from durable black plastic, have a diameter of approximately 7", and are sold individually. Please note the hardware and the axle to secure this wheel are sold separately.

Installation Instructions

Michael from NEOSHO, MO

Wheels were cracked and falling off grill

Removed but on end of axle rod removed wheel one on side pulled axle out removed other wheel installed new wheel on axle slide axle back through grill frame installed other tire on axle rod then put nut and washer back on and tightened nut! Rolls like a charm now!!! Read more...