DE612 Maytag Dryer - Instructions

took off front panel took off front drum cover, removed drum, replaced rear carrer rollers, drilled out pop rivets on front tub cover and replaced drum glides, replaced all three thermostats, replaced drum belt idler wheel,replaced motor drum belt, put front panel back on , pluged it back into power and it run like new. We purchased this Maytag set in 1987 new and this was the first time for any repairs of any kind, so while it was all apart I replaced other parts also, since it was 30 years old, maybe it will last another 30 years. " I won't I am 83 years old " you have to love maytag

Took it apart according to the videos, replaced about all moving parts (almost). Put it back together and still made noise. It turned out to be the blower wheel. Ordered a new blower wheel and installed it. Works great and has mostly all new parts. The website was great!!

No big deal about replacing a lint filter , take the old one out and put the new one in.

I didn't. Don't know how to get to light bulb to change it for this specific model

No manual on this so had to remove about 12 screws to figger out disassembly,after locating the right ones[front]the job was easy.Remove front plate,remove drum bearing,remove blower front cover,remove snap ring,remove broken fan,clean fan shaft,slide new fan onto shaft[there is a flat in the bore of new fan]instal fan retainer on stub of fan,reinstal snap ring,reinstal the rest of the parts,test drive system[all sat]The part was exactly as ordered,thanks,Jim Thompson

I removed the old element and replaced it. There were only two screw to deal with once I had the front panel off of the dryer. The electrical hookups were easy and the part I got fit exactly like the old part. I had to work at it a bit to get the back end to fit into the exhaust hose, but once that was taken care of this was one of the easiest appliance repairs ever. I agree with the repair man that first told me to fix it, these old machines are worth a few dollars to keep running. They work great!

After replacing the cycling thermostat failed to fix the problem, I jumped the Dampness sensor, overtemp sensor and flame sensor - no change, flame went out after 15 to 30 seconds. Ordered the replacement coils for the gas control and reconnected all sensors: solved!

1. Removed two screws from front panel.
2. Removed panel.
3. Removed four bolts off tumbler face.
4. Removed face.
5. Removed drum and belt.
6. Vacuumed.
7. Replaced idler spring assembly.
8. Replaced drum.
9. Replaced belt.
10. Rotated drum to make sure belt was properly seated.
11. Replaced tumbler face.
12. Replaced front panel.

Using a "Fix it Yourself book" and following a simple test method (measuring ohms) to determine if heating element or if it could be a heat sensor or something else was bad. Going slow the heating element was ID'd to be the problem in about one hour. Searched on line and found your site, ordered the part and in 1 day had the part. It took about an hour to install. Wife is very happy. Overall an easy task. Thanks much.

Insure the double pole breaker in the breaker box is functioning properly.

Removed front of dryer. Checked heat element with meter. Continunity good, then manually moved all sections to see if any cracked. Checked all wiring for condition and no problems found. All terminal ends found to be good. Per my previous experience, removed all thermostats. Have a total of five Maytag dryers, experience tells me to replace all at once, Dryer now works.

I opened the back acess panel and started the dryer. Looking at the motor and idler pulleys it was obvious by the frequency of the squealing noise that it was coming from the idler pulley.
I pulled the retainer clip and tension spring from the idler pulley and removed it. I applied some grease to the shaft and reinstalled the idler pulley.
The squeal was gone confirming that the pulley bushing was dry. I ordered the new idler pulley and when it arrived the next day I cleaned the grease off of the shaft and installed the new idler pulley. Problem solved.

The 2 screws that hold the front cover to the dryer was hard to see because they are facing down.
After the 2 front screws were removed from the dryer, the heater was easily accessed. All I had to do was to remove the old heater assembly and transfer the limit sensor and wire on the assembly. The hardest part to the repair was fitting the rear end of the heater assembly to the back duct. I just bent the edges to conform to the rear duct where they mate together. Once I got the heater to line up, the rest was easy. Remember to use a shop vac to clean up the inside of the dryer since you have it all opened up. You'll be amazed at what you will find!
My dryer was up and running in no time and my wife was happy and so was I that we didn't have to buy a new dryer!!!

From the noise level and info on this site, I assumed I needed to replace the drum rollers. I ordered two, along with the Roller Shaft, and a replacement belt (I assumed that would eventually need to be replaced so why not now).
No need for me to repeat the excellent reviews/instructions already on this site. Basically, it was an easy job that took about 2 hours, mostly because I took the time to clean every nook and cranny I could find.
Once I assembled it back up, the shriek was gone but the rumble noise was still there. I now realize that the blower wheel must have a worn out d-hole that mates with the motor shaft. So, I will have to order that part, get it installed and I am confident that I will have a "new" machine once that is in place.

The repair video is terrific and many others here have thoroughly described the steps involved to replace the drive motor.

The biggest hurdle for me was that the motor came with a new switch that required a different wiring configuration. No wiring diagram was included. Several others had posted questions about wiring in the Q&A and unfortunately PartSelect kept copy/pasting the same confusing and incomplete answer over and over:

"The Yellow goes to T6, Red to T5 Black to T2, blue to T1 and the white you will remove the blue jumper lead between the switch terminal 4 and 1/4" protector tab, connect the grey harness lead to the 1/4" protector tab."

Reading that doesn't tell me what to do with the white wire, doesn't address that my blue and white wires were crimped into the same connector from the factory, doesn't address that I had 2 black wires crimped into the same connector from the factory, and doesn't address a factory ground wire that connected the frame of the OEM motor to the bracket that the motor sits in.

With all the other excellent info supplied by PartSelect, this was surprising and frustrating. The sales dept ignored an emailed question from me, and the Q&A section didn't allow me to post a question.

Searching the internet, I found a wiring diagram on aceappliancesd dot com that addressed my dryer's OEM wiring configuration. Here's what I ended up with:

TI - Blue and white, crimped together into a single connector
T2 - Black & black, crimped together into a single connector (the wiring diagram I found said this should be black & brown, but they both look black to me)
T5 - Red
T6 - Yellow
1/4" Thermal protector tab - Grey (from the harness)

The new motor switch had a grounding tab with nothing connected to it. I removed the screw holding that tab into the switch and connected the (also grey) OEM short ground wire from the motor frame to the mounting bracket.

I had to cut 2 of the pieces of tape holding the OEM wiring harness together in order to get enough slack for all the connections to reach. If you do this too, make sure all the wires are still clear of the moving parts and the hot bits. You may need to retape the wires together at a different location to keep things tidy.

I also laid the belt over the drum and put 2 pieces of tape over it to hold it in place while I got the drum positioned, then I reached through the back access panel to loop the belt around the motor pulley and idler. Once that's done, just reach over the top of the drum and peel the tape off. I found that much easier than trying to loop the belt by reaching through and past the drum.