66515892100 Kenmore Dishwasher - Instructions

Replaced pump and motor. For the price of the products individually, it only made sense to do the whole thing. As someone else mentioned, much easier to remove the dishwasher and turn it on it's side to remove/replace. Disconnect 3 fittings, 3 stop devices and remove. Other than getting about 20 cuts on my hands from all the metal, it wasn't bad at all.

Replace motor/pump assembly

I had removed this part several times before, it had clogged from sediment, so I had practice. That issue was resolved, but I determined the water level during the wash and rinse cycles was low, and the valve appeared to be the culprit. The trick is to remove the valve from the bracket, removing the single screw, and sliding the unit so the tangs on the bracket can be pushed to the rear and then towards the front. When you disconnect the electrical connection, then the valve can be pulled out towards the front for better access and to disconnect, if your supply hose is long enough. That makes swinging the wrench easier. Other wise it is tedious. Make sure to reapply thread tape after reconnecting the supply hose.

Bent the plastic housing down holding the spinner. Slipped the top of clip in slot on top of housing. Attached spinner and bottom of clip by holding top clip and pushing bottom of clip in place. No tools were needed.

This procedure assumes that the DW water connection and drain are flexible. Remove Phillips head screws (2) mounting top front of DW to underside of counter. Grasp door and gently coax DW outwards approximately 1 foot. WEAR SAFETY GOGGLES. On RHS check lower end of door spring and note in which notch the spring sits. On RHS, grasp white plastic connector ("hinge bushing", with spring looped around one end), stretch the spring while carefully lifting other end of connector up, out of slot in door hinge lever. Pry door hinge lever 1/8" away from DW body while sliding friction sleeve over its end. Work friction sleeve past hinge hook, past wider section, into narrower slot (about 2" from end of hinge hook). Raise door to closed position. Insert and hold lower (90 degree) end of spring into the same notch that it was originally in (mine was in the 5th from the front). Loop the door end of the spring into one end of the white plastic hinge bushing, then insert the other end of the bushing into the door hinge lever's hook while stretching the spring. It does not require much strength. CAUTION: If the lower end of the spring is not properly inserted and held in the notch, it can pop out and possibly injure you! Repeat for the LHS. Push the DW back in place, and reinstall the two mounting screws.

Unscrewed the top of the dishwasher from the counter top and slid the appliance out part way in order to reach the door spring. I loosened he spring from the bracket then slid the sleeve over the bracket. I reattached the spring to the bracket, slid the dishwasher back in and screwed it to the top just like it was prior to removal. Easy as pie.

Was able to replace and repair without taking the dishwasher out. Thermostat is behind and to the left of the power junction box. Has 2 wires going to it. It is up against the bottom of tub. I used an angled mirror to see what I was doing. 1 small screw to detach and pull down thermostat. Be sure power is off before you start. Also reprogrammed defaults. Hit any button 1-2-3, 1-2-3, 1-2-3, fast and close door. Let it sit 15 min to run and re-set defaults. Now I have heat and dry dishes.

Removed first part of the broken part from the top rack of the dishwasher from below.

Removed the screw from the bottom of the sprayer arm to release the second half of the broken part.

Threaded new part in sprayer arm and replaced screw.

Attached part to top rack of dishwasher from below. This part was difficult. (The part appeared to be a little larger than the original.) It was a two person job, one person pushing down on the rack and the second pushing upwardand inward on the part it click to click it into place. Dishwasher now works great.

Remove upper tray and spray arm. Remove two screws retaining pipe for upper spray arm and overhead. Unscrew retainer on top of lower spray arm and remove. Gently rotate the upper feed pipe clockwise until pipe can be removed from lower pipe. You may then remove the lower pipe and bearing housing where the seal is. Reverse order for reassembly. I also replaced upper spray arm bushing. Very simple, remove one screw and the arm will come out.

No brainer

Disconnect the water supply, the drain line, and the two screws that go up into the cabinet frame, then pull the dishwasher out from under the counter. Tip the unit onto it's face and the main pump/motor is facing up. Turn off the power then unplug the electrical connector from the motor. Remove the single bolt at the base of the motor then turn the whole motor ~1/4 turn counter-clockwise. A firm pull will remove the motor/pump at this point.
The new motor/pump has a new seal. See that the arrows on the pump volute and the motor frame are lined up before inserting into the housing. The new motor/pump slides into the housing easily and a 1/4 turn clockwise will pull it in tight. Re-install the locking bolt and revers the rest of the steps to get running again.

Very simple. We had to remove the screws holding the metal cover on the inside of the dishwasher to access the electrical panel. Then we disconnected the wires that were connected to the fuse kit, unclipped the kit from the panel, clipped the new one on, and replaced the wires. Then all we had to do was screw the metal cover back onto the inside of the door and it worked just fine.

The replacement of the gasket was simple and required only a flat-head screwdriver to push the rubber into the groove around the opening of the dishwasher. Took only about 15 minutes and the door is a tight fit now. I wish I had replaced the gasket 6 months ago when it first started coming loose when we opened the door to the dishwasher.

.The easiest way to complete the impeller and chopper motor replacement is to disconnect the power, water and drain line, remove the dishwasher from the cabinet, set the washer on its back.

From this point everything is visible, pump housing, motor, etc. and it's a matter of disassembly and reassembly. Make note or a drawing of where all the wires are connected so you reconnect them in the right spots.

Reinstall water lines and power and check for leaks before replacing shield or kick plate.

First removed bottom kick plate cover to reveal the Inlet valve. Saw that it was leaking around the plastic around the solenoid. Turned of the water shutoff valve and unplugged the power cord. Unplugged the two wires from the valve and loosened and removed the tubing going into the valve. Removed two screws that hold the valve assembly to the front frame with a nutdriver. Slide assembly to the right and remove from the two slots. Ordered new valve from Partselect and replaced.