GBD277PDB1 Whirlpool Wall Oven - Instructions

By reversing the way I removed the door hinges from the frame, per the reinstall instructions. I called the 800# and they emailed me a diagram, but the hinges depicted were different than mine. When my back feels better, I'll keep trying.

Once the door was secured with hinge locking pins which I made out of cut off 16 penny nails,I removed the door , layed it on a soft padded piece of vinyl and proceeded to remove the inside top cover which was secured with phillips screws on the top and sides. I was then greeted by 2 sheets of glass before I could get to the front glass which was the one that cracked.These sheets of glass were secures with slotted metal frames which also required removing several screws and braces. I was then able to remove the cracked glass and replace it with the new glass panel. Then I had to reverse the steps to assemble the door which was fairly easy since I made a diagram of the steps when I disassembled the door (this saved me alot of aggravation since my memory isn't what it used to be. The door was fitted into the frame of the oven and once the hinges were in place I removed the pins and closed the door. It was at that point that I got a kiss from my grateful wife. End of story.

I am not a big do-it-yourselfer, so maybe I might have found this more difficult than expected. When I first looked at the oven before ordering the part, I saw a couple of screws and it seemed like an easy task. However, I found that I had to remove to whole door first, which was actually easy. Then I started to remove the case. Then I removed several layers of a puzzle. Oven door had 3 pieces of glass and 3 metal brackets. The installation video was for a completely different oven. Although I got out the broken glass easily, I had difficulty reassembling. The oven diagram for the parts was even deceiving. I had to involve my spouse and after an hour of cursing everything, we finally managed to get the thing back together. Whoever designed this oven must have been a deranged German scientist. However, everything is back to normal and I probably saved a couple hundred bucks for a repairman.

I did some research on blogs and identified the thermal fuse as likely culprit. Ordered part from PartSelect.com, but had to call the 800 number because the parts diagram doesn't show this fuse, just the thermostat. The fuse is located on the back of the oven, so it must be removed from the cabinet, but that wasn't a huge project. There are a bunch of sheet metal screws holding the top and back covers that must be removed. The fuse is held on by two screws and has two wire connections. Getting the stove out and disassembling is the hard part, but not really difficult if you take your time. I used a foot stool that was about the same height as the bottom of the oven and just slid the oven out on a piece of cardboard. Make sure you turn the power off before starting.

Removed trim strip from each side of oven, removed one screw from each side hat held oven in place and slid oven out of wall. Finally found the thermostat located on the back side of the oven after removing the sheet metal on back. replaced the thermostat and reversed the procedure. Only difficult part was locating the thermostat. I thought it was on top, when in fact it was on the back. Pretty easy, really, and saved some cash in the process.

There are hinges on the door that need to be lifted up to take the entire oven door off the appliance. The screws are taken off of the door to get to the interior glass. The cracked oven door was simply taken off and replaced by the new one and the screws were put back and the door was placed by hooking it onto the appliance and the hinges were dropped down. Simple as that!

turned breaker switch off. unscrewed the oven from the cabinet. lifted the oven out of the cabinet (heavy & awkward, needed an extra pair of hands). removed back panel. replaced fuse. reassembled everything. this is the second time i've had to replace the thermo fuse (oven blows the fuse when set to clean). first time i replaced the fuse it took about two hours. second time it about an hour.

The repair was very simple. First, turned off the power to the electric oven by turning off the circuit breaker. Removed the side moldings (one screw on the bottom of each), and removed the bottom molding (two screws, one on each side). Removed two screws that held the oven in place (one on each side toward the top). With the help of another person, we pulled the oven out and set it on a two wheel dolly that was laying flat on the floor. I thought I was going to have to remove the power from the wired junction box, but found that the cord was long enough and I could turn the oven on the dolly to get access to the back cover. There are approximately 12 screws that hold on the back most cover. I removed the cover and the thermal shut off was located in the upper left/center part of the back of the oven. I removed the two wires and two screws holding the part to the oven and replaced. I then worked in reverse and put everything back together. The new part fixed the issue and the oven works fine.

I was able to convince a local mechanic that he could do this after watching it done four times. The most difficult part was unscrewing and taking out the oven to get to the back. He suggested since this has happened everytime I used the self-cleaning feature, that I cut a hole in the wall for easier access (tongue-in-cheek). The most difficult part was dealing with the extended warranty service plan - this is covered, but they could not find a technician to do this. Then I found out they don't pay mileage so who would want to come out to a rural ND ranch to repair an oven?

I turned off the power from the circuit breaker. I then removed the doors and the trim package from around the oven. I slid out the oven and had my husband help me lower it to the floor. I removed the back covering and then removed the wires connected to the old thermostat. I unscrewed the old thermostat and replaced it with the new thermostat. Did everything in reverse and it seems to be working very well. It took about 30 minutes total. Some sites suggested that a fuse needed to be adjusted/replaced. In this kitchen-aid double oven and I'm assuming whirlpools as well, the thermostat/fuse is one piece located on the back of the unit. It was very simple. The piece cost $47. Such a great investment of time and money. I had the piece in 2 days, without paying extra postage.

re thermostat/fuse breakage after cleaning: I replaced the part a 2nd time within a year, both times after a cleaning cycle and after 10 years of no similar problem . This time, when putting the oven back, I cleaned all around the door frame and noticed the exhaust grill was heavily filled with dust strands. It's possible this reduced the exhaust enough to overheat the oven during long high temp cleaning and blow the thermo fuse. Just a thought.

Removed wall oven from wall. Removed back cover. Unscrewed thermastat and removed old thermastat. Screwed in new thermastat and put back together.

I found several posts about Whirlpool/KitchenAid ovens having this problem and most of the time this required a replacement of the thermal fuse. Other than the large number of screws to remove the oven and the sheet metal coverings, replacing the fuse was mostly about waiting to get the part. If I had a local dealer with the fuse, I probably could have been baking Deep Dark Chocolate Cheesecake that same evening. Even so, this particular repair should be left to those familiar with doing moderate-level handyman type repairs. You have to make sure the breaker is off and beware of the sharp edges on sheet metal. Fortunately, the fuse was easy to find using online documentation for my model. Part Select was very helpful when my original order did not arrive. Their customer service was great!

replace thermal safety switch on back of oven

You need to replace both the left and right springs. Open the door completely, . Insert a short screw in each pin hole on each spring bracket.slightly lift the door and pull out. remove the four screws that secure the front panel. Remove the four screws that secure the springs. Install the new springs and replace the front panel. Replace the door assembly into the oven, remove the pins that were shipped with the hinges and you are done.