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KUCS03CTSS2 KitchenAid Trash Compactor - Instructions

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All Instructions for the KUCS03CTSS2
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Customer:
Steven from Elk Creek, CA
Parts Used:
WP9870444
Difficulty Level:
Really Easy
Total Repair Time:
Less than 15 mins
The panel got bent
Took the bent one out, put the new one in. The repair was not the story, the story was that we ordered the part on Monday afternoon and it was delivered on Tuesday! And the shipping was less than $8.00. Fresno to Elk Creek in less than 24 hours for that price was amazing!
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Customer:
Arthur from San Diego, CA
Parts Used:
675382
Difficulty Level:
Easy
Total Repair Time:
1- 2 hours
Tools:
Pliers, Screw drivers
Erratic starts and direction of ram. Switch tested bad.
Ordered part and received it in two days. Unplugged the compactor from wall outlet. Removed two screws holding control panel in place, marked proper wire location on rear of panel, disconnected push-on terminations from start/run switch. Removed knurled nut holding start/run switch onto the control panel and substituted the new switch. Reassenbled everything in reverse order to disassembly and plugged power cord back into the wall outlet. No further work required.
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Customer:
Fred from Belmont, NH
Parts Used:
882699
Difficulty Level:
Really Easy
Total Repair Time:
Less than 15 mins
Tools:
Nutdriver
20+ plactic gears striped them selfs who da thunk
took longer to pull it out and put it backunder the counter then to pull the panel take the chane gear & drive gear off and put it back together
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Customer:
janie from mcHenry, IL
Parts Used:
675382
Difficulty Level:
Really Easy
Total Repair Time:
Less than 15 mins
Tools:
Pliers, Screw drivers
the switch did not click off
very easy to fix. all it took was pulling the compactor out to unplug,take off the removable front nob, unscrew two screws located just below the front panel.using needle nose pliers to remove the actual switch, unplug the wires conected to the switch and put the new one on the same way. It almost took me longer to write this discription than it took to fix!
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Customer:
Myles from Jackson, NH
Parts Used:
13030RP
Difficulty Level:
Really Easy
Total Repair Time:
Less than 15 mins
compactor was crushing the bag holder
easy ... got the new bag holder and replaced old one. the impressive part of the process is how easy it was to get the part info from partselect website. could have spun my wheels a lot without that.
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Customer:
Ronald from Brentwood, TN
Parts Used:
675382
Difficulty Level:
Difficult
Total Repair Time:
More than 2 hours
Tools:
Nutdriver, Pliers, Screw drivers
Compacting unit would compact trash and return but the motor would not turn off and it made a rotary grinding sound.
I read the Parts Select trouble shooting guide which indicated that 99% of the time the problem was with the Directional Switch so I ordered one. I pulled the unit out from under the countertop, unplugged the electrical plug from the outlet and took the trash tray out of the unit and set it aside. I took the top panel off with the nutdriver as well as the front panel along with the handle of the power switch. Better access to the Directional Switch can be made by removing the compacting unit. This can be done by sliding it up out of appliance and setting it aside. I used a phillips screw driver to unscrew the two screws on the right side of the switch and the two thin compression plates on the left side which hold the switch in place. I then carefully removed the contact wires from the Directional Switch one at a time and placed them on the new switch in the proper locations. The switch can then be reinstalled with the screws and compression plates. The compacting unit can then be loaded back into the appliance with the activating bracket to the front, BUT be very careful that the arm on the Directional Switch is out of the way when it is slid back into place and be sure that the bracket that activates the Directional Switch is facing the switch in order to send the message to the On/Off Switch to stop the motor when the cycle is completed. The bracket on the front of the compacting unit will force the thin arm on the back of the switch to activate a relay button that is supposed to tell the Rotary switch to shut off the motor and stop the cycle. The front panel and the top panel can then be reinstalled. I checked to see if it solved the problem before putting it back under the countertop. I had to tape the black cutoff switche on the front and on the inside of the container compartment to accomplish this. I then plugged it in and turned the Off/On switch. The unit cycled down and back up but did not shut off and the same noise came from one side at the bottom of the unit. I unplugged the unit and turned it on it's side and removed the bottom plate to inspect the gears and drive chain belt. All the gears and the drive belt were in good condition. So that was not the problem either. That left the Rotary Switch to be the faulty part. I then had to order the Rotary Switch Kit and wait for it to arrive which it did in a short period of time. The old switch was removed by pulling off the handle then using needle nosed pliers to loosen the ring nut that holds the switch in place. This released the old Rotary Switch from the front frame. A flat head screw driver was used to release the wires from the terminals on the switch and place them on the new switch. As per the instructions with the switch kit, the hole for the threaded end of the switch to fit through the hole in the front plate needed to be enlarged. The instructions tell you to use a 9/16 inch drill to carefully enlarge the hole size. Since I did not have that size drill bit, I used a small rat tail file to enlarge the hole. I placed the threaded end of the switch through the hole in the front plate and tried to screw the ring nut back on to the threaded end of the switch. The threads did not pass far enough through the front plate to allow the ring nut to thread and hold the switch in place. I found that there were two plastic ridges on the back side of the front plate that did not allow the threaded end of the switch to fit far enough through the hole to attach the ring nut. I then had to take the front plate off and used a chizel and hammer to carefully chip off the ridges so the theads would fit through the plate and allow installaton of the ring nut. The wires could then be placed on the Rotary Switch, ring nut installed and tightened, the front panel replaced and the top plate reinstalled and the unit tested. This time it worked and the trash compactor was plugged in and shoved back in place under the counter top. Now for the rest of the sto
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Customer:
Tena from Parker, CO
Parts Used:
882699
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers
compactor wouldn't compact
bought new gears, pulled it out and replaced the gears. wasn't very hard. I did expect a jenn-air to be better built (plastic gears really!) but for 30 bucks it is all better.
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Customer:
THOMAS from DENNISPORT, MA
Parts Used:
882699
Difficulty Level:
Really Easy
Total Repair Time:
30 - 60 mins
Tools:
Nutdriver, Screw drivers, Wrench set
Broken drive gears
Took out old gears replaced with new very easy with your dirictions.
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Customer:
Mike from Campbell, CA
Parts Used:
882699
Difficulty Level:
Really Easy
Total Repair Time:
30 - 60 mins
Tools:
Screw drivers, Socket set
Large plastic gear cracked in half. Compactor was stuck in the compact postition
replaced the large gear and put it back together.
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Customer:
Richard from WAYLAND, MI
Parts Used:
882699
Difficulty Level:
A Bit Difficult
Total Repair Time:
30 - 60 mins
plastic gear broke in half
Same problem as described previously on this site. Pulled unit out and replaced the gear as described. Thanks for the info - would have been tough with out it.
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Customer:
William from Jacksonville, FL
Parts Used:
WP777811
Difficulty Level:
Easy
Total Repair Time:
30 - 60 mins
Tools:
Nutdriver, Pliers, Screw drivers
Drive motor would not turn off after completing cycle
Pull unit from under counter (Held in place with 2 screws) Use nut driver to remove top and front panel. (I didn't remove the control panel from the front panel which probably made access more difficult) Locate the directional switch near the top of the unit and remove two screws, being careful not to lose a small metal plate into which the screws thread (similar to a Tinneman nut). I moved the wires one at a time from the old switch to the new as I am color blind and have trouble with wire colors. Fit the new switch in place, being sure the switch lever is positioned against the metal tab that operates it. Screw the switch in place and then reassemble the compactor.
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Customer:
john from red bluff, CA
Parts Used:
675382
Difficulty Level:
Really Easy
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers
broken rotary switch
remove drawer remove two phillip screws lift off front panel remove wiring and plug into new switch.slide switch through the hole in panel install nut reinstall panel screws and drawer job done.
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Customer:
Richard from Stow, MA
Parts Used:
882699, WP777811
Difficulty Level:
A Bit Difficult
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers, Socket set
Compactor would travel down at the bottom of its range would just rumble like a Jack hammer until I unplugged
Looking at the information I found online it was either one of 2 things the directional switch was bad, or the drive gear was broken. I replaced the directional switch 1st since that was the easiest and that did not solve my problem. I put it all back together and thought about it for a little while. After a couple of days. It occurred to me that I could see the ramrod's spinning as the plunger goes down, then when the plunger reached as far as it would go. The ramrod's would stop spinning. I reasoned that the problem had to be somewhere between the motor and those rods when I opened up the bottom of the trash compactor, Iran the cycle again and I could see that the drive gear was still spinning, but the chains to the ramrod's were not spinning. Once I saw that I realized that the sprocket that was attached to the drive gear had broken. The sprocket is metal and the drive gear is plastic and they fit together perfectly, but through age or stress. The plastic have become rounded and no longer fit perfect on that nut when you applied a good deal of pressure. I didn't have the tool that I needed to replace the small drive year. I think you need some kind of a punch to get that pin out. So I left that one in place loosened the nuts that hold the motor in place to create some slack in the chain chain came off the new drive gear one on. I tightened the motor back up in the correct position is reassembled everything and it's working perfect again.
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Customer:
Robert from Willow Creek, CA
Parts Used:
882699
Difficulty Level:
Really Easy
Total Repair Time:
15 - 30 mins
Tools:
Nutdriver, Pliers, Screw drivers
Primary Power Transfer Gear Split in Half
Compactor ram was stuck in the down position after hearing a loud bang during a compacting cycle. Removed outer compactor casing to determine cause, only to find gear housing underneath the compactor that contained drive chain and gear assembly. Primary gear had split neatly in half. Determined the appropriate part needed with partselect part finder (of course, an entire kit, and not just the gear), had part shipped and had compactor repaired in three days. The actual repair and reassembly of the compactor took less than a half-hour. Consisted of removing chain tension from gear hub by loosening four sheet metal screws holding motor assembly, removing circlip and old gear hub from chain and shaft, replacing gear hub with new part, lubricating the gear mechanism, and reinstalling in reverse order.
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Customer:
Gerald from Wickenburg, AZ
Parts Used:
WP777811
Difficulty Level:
Really Easy
Total Repair Time:
15 - 30 mins
Tools:
Nutdriver, Pliers, Wrench (Adjustable)
Unit cycled when on switch operated and would not stop until Off switch was activated.
Replaced the limit switch. This did not alter the problem. Took off the On/Off/Start switch and dissasembled. I found the the Start switch was stuck in the on position. I reassembled the switch mechanism assuring that the Red "ON" indicator moldings were correctly positioned and reassembled everything. The Compactor now works properly. Need to add "Check the Start switch" to diagnosis.
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All Instructions for the KUCS03CTSS2
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