WED6200SW1 Whirlpool Dryer - Instructions

After tearing the back off by removing the numerous 1/4 inch hex screws, and locating the schematic in the compartment behind the dryer controls, I took a multimeter on the resistance setting and tested all the components I deduced were part of the heating circuit until i found the upper limit temp fuse of was open (i.e infinite , OL, how ever your meter will display this). I ordered the kit from here and upon installation found I had a different type of Thermistat assembly then the kit came with, however, the kit did anticipate this might happen and had "some" instruction on modifying the wire harness to accommodate the part. Essentially if you have this older style you will need to do some basic wire stripping and crimping to make it all work. While I am an electrical technician on aircraft, anyone should be able to follow the how-to video on this page(which deals exactly with what I had) and with the proper tools install this part.
I also cleaned out and inspected the rest of the dryer since I had it all open, including looking for burning on the heating element and inspection of the rest of the wiring harness. Finally removed the lint chute by removing the two screws located under the lint basket door, and the nuts holding it to the dryer frame and did a work over on it, finding a lot of compacted lint and debris inside. A can of compressed air helped a lot for this.

First I removed the two wires from the overheat fuse, then I removed the 1 screw and removed the fuse. I installed the new overheat fuse and attached with 1 screw, then reconnected the 2 wires. I attached the back cover with two screws and tested the dryer. It was working, so I finished attaching the back with the remaining screws and exhaust duct. Installation complete.
Note: Two weeks later I had to replace the fuse again because I had checked the duct pipe and exhaust chute, but not the bottom at the fan. Be sure to remove the flat exhaust duct and check for bulid-up at the bottom under the fan.

First, I watched a utube video of replacing the dryer belt. Then I went to Sears Hardware and couldn't find a part. Then I ordered the parts for my favorite online repair parts source - partselect.com. I had the part in one day! We did exactly what the video showed and also replaced the two wheels that looked like roller blade wheels. Piece of cake. Saved a $75 repair call plus whatever the parts would have been and spent about 20 minutes doing it. Back in business. Great for a 12 year old dryer! Buy the dryer kit!

This product comes in a bottle with a brush like Liquid Paper. It goes on incredibly easy. A second coat might be needed. I wanted to prevent rust from setting in so I covered the scratches and dings. The paint is a little brighter since my washer is 10 years old but it still looks great.

I looked for squeaky dryer within parts select and went with the 80%. I received the Maintenance Kit, replaced two rollers and it works like new. Amazing since this is the first time I have ever opened a dryer. The instruction sheet and parts were all I needed.

Purchased thermal cut off kit but only replaced the top most thermostat. There were some extra wires wired into the bottom thermostat, that were not described on the video or any other repair user posts. It checked fine on my multimeter anyway.

Very bad design to keep door shut but very simple to fix. Just screw bad strike out and screw new one end. Whirlpool should have gave extra when you buy this type dryer.

I'm still waiting on my idler pulley. It arrived at Fed EX depot in Tracy CA on December 14th and has still not been shipped. So it is pretty fucking hard for me to install it! Maybe if you had customer service that would answer their phones or reply to my Emails would be helpful

1. Shut off gas and disconnected dryer.
2. Opened cabinet. Easy sheet metal screws and fairly obvious how everything goes together. NB: You'll need a block (or a helper to hold things while you run to look for one) to hold the drum while removing the front.
3. The motor is connected with a single harness, so wiring is a snap.
4. Removing the blower wheel from the back was hard. I braced the motor shaft and turned with all the leverage I could muster, but it was stuck. Plan B: Recip saw to cut the shaft. Motor comes out one side and the fan comes out the other.
5. The fan, of course, was unusable because there was still a piece of motor shaft stuck in the thread. This is why I had to spring for a new wheel.
6. Put everything back together and receive wife's adoring praise...

Like another reviewer's repair story, I decided to take the door apart. It was too difficult, at least for me, to get the faulty catch out without damaging either the the door or my hands. This is why I give it an "easy" rather than "very easy" rating and put the total repair time at a half hour or better. I also decided I wanted a second person to help - not with getting the door apart or putting it back together, but because a second pair arms was very helpful in rehanging the door well. We removed the door (four screws), marking which side of the hinge needed to be flush with the actual dryer when rehanging. Then we took the door apart, which comprises another sixteen screws (four on each edge). We used an electric drill but I'm sure it could be done manually. We used needle nosed pliers to get the faulty latch out of that side of the door, then replaced it with the "back up" from the other side. Then we put the door back together and carefully rehung it. Done. We did decide that, in future, all kids (we have three boys) slamming the door would be severely beaten. Pushing the door until it's against the dryer, then PUSHING (as opposed to slamming) the latch ONTO the catch pin on the dryer is obviously what was intended. However, I've learned not to count on my boys being particularly conscientious, so I'd ordered four replacement latches to keep on hand. This machine was delivered in April 2009 and I replaced the latch in April 2011. Based on this and our laundering habits, I'm sure the others will be used long before the dryer calls it quits.

Removed the broken catch with a pair of needle nose pliars and replaced it the same way. Took about 10 minutes. Saved a Service Call

Removed the two screws under the lint trap
Opened the top (had to use flathead screwdriver to release latches)
Disconnected door switch harness from front panel
Removed 2 screws holding front panel on dryer
Lifted out dryer drum (previous belt had broken)
Vacuumed inside of dryer (found $3 in quarters!)
Put new belt around drum
Put drum back in dryer, using empty laundry soap bottle to support its weight
Looped belt around pulley and motor; secured pulley to dryer bottom
Made sure rear gasket thingy was aligned properly and drum turned freely
Put front panel back on
Re-attached door switch
Closed top and put screws back in under lint trap
Fired it up - WOOHOO!

Unplug dryer from receptial. Poped top off, useing thin bladed screw driver to push tintion springs, while pulling up on lid. removed two no 10 sheet metal screws, useing 1/4 nut driver, this removes loading door by pulling uo 1/4 inch. Removed twi NO 10 sheet metal screws useing 1/4 nut driver, removed front carrage system. Removed belt then tub. Removed idler arm spring useing plires, used 5/8 inch socket removed sholder bolt with arm. Reverced procedure with one execption. Used two by four to hold tub up so belt could be put on, rolled tub to alline belt. Not bad for 70 Years young. Curtiss

Unscrewed the bottom panelof the dryer and located the thermistor through the schematic for my machine. Removed the old one and put the new one in the same way. No more E1 problems and all cycles now complete themselves.

I raised the top of the dryer, removed the front, the belt and the drum. Slipped off old rollers, installed new ones and new tensioner. Reinstalled drum and belt, bolted front back on and closed the top.