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DG19CA Maytag Dryer - Instructions

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All Instructions for the DG19CA
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Customer:
Peter from REDONDO BEACH, CA
Parts Used:
W10410999, Y303836
Difficulty Level:
A Bit Difficult
Total Repair Time:
1- 2 hours
Tools:
Pliers, Screw drivers, Socket set
Drum would not turn, drive motor humming loudly and unable to turn drum/blower wheel
The repair video is terrific and many others here have thoroughly described the steps involved to replace the drive motor.

The biggest hurdle for me was that the motor came with a new switch that required a different wiring configuration. No wiring diagram was included. Several others had posted questions about wiring in the Q&A and unfortunately PartSelect kept copy/pasting the same confusing and incomplete answer over and over:

"The Yellow goes to T6, Red to T5 Black to T2, blue to T1 and the white you will remove the blue jumper lead between the switch terminal 4 and 1/4" protector tab, connect the grey harness lead to the 1/4" protector tab."

Reading that doesn't tell me what to do with the white wire, doesn't address that my blue and white wires were crimped into the same connector from the factory, doesn't address that I had 2 black wires crimped into the same connector from the factory, and doesn't address a factory ground wire that connected the frame of the OEM motor to the bracket that the motor sits in.

With all the other excellent info supplied by PartSelect, this was surprising and frustrating. The sales dept ignored an emailed question from me, and the Q&A section didn't allow me to post a question.

Searching the internet, I found a wiring diagram on aceappliancesd dot com that addressed my dryer's OEM wiring configuration. Here's what I ended up with:

TI - Blue and white, crimped together into a single connector
T2 - Black & black, crimped together into a single connector (the wiring diagram I found said this should be black & brown, but they both look black to me)
T5 - Red
T6 - Yellow
1/4" Thermal protector tab - Grey (from the harness)

The new motor switch had a grounding tab with nothing connected to it. I removed the screw holding that tab into the switch and connected the (also grey) OEM short ground wire from the motor frame to the mounting bracket.

I had to cut 2 of the pieces of tape holding the OEM wiring harness together in order to get enough slack for all the connections to reach. If you do this too, make sure all the wires are still clear of the moving parts and the hot bits. You may need to retape the wires together at a different location to keep things tidy.

I also laid the belt over the drum and put 2 pieces of tape over it to hold it in place while I got the drum positioned, then I reached through the back access panel to loop the belt around the motor pulley and idler. Once that's done, just reach over the top of the drum and peel the tape off. I found that much easier than trying to loop the belt by reaching through and past the drum.
3 of 3 people found this instruction helpful.
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Customer:
John from ELBRIDGE, NY
Parts Used:
WPY312959
Difficulty Level:
Really Easy
Total Repair Time:
1- 2 hours
Tools:
Nutdriver, Screw drivers
Broken Tumbler & Motor Belt
Disassembled per instructions. Additional time used to clean inside unit.. Its much easier to install belt on motor pulley and tension pulley ( Roller) from rear access panel. Also ensures proper belt alignment on all items.
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Customer:
Roger from RALEIGH, NC
Parts Used:
WPY312959, 306508, 12001541
Difficulty Level:
A Bit Difficult
Total Repair Time:
1- 2 hours
Tools:
Pliers, Screw drivers, Socket set
Much noise when drying clothes.
Installation of drum support kit was difficult because my snap ring pliers would not fit in the snap ring holes. Had to use pliers and screw driver to get them off and to put them back on. That took much patience and time. Installation of front guides was a bit difficult because the rivets were loose and turned when trying to drill them out. Also they were bigger and I needed a larger drill bit than the 1/8 told about in the video. Used drill, screw driver and pliers to get the rivets out. Also took more time and patience to do this. Belt did not need replacement but felt it a good idea to do it as long as I was in there. Belt installation was easy because my dryer has a rear view opening and I could use it to thread the belt. Tried it from the front as shown in the video just to see if I could and found it impossible. Could not even get my hands to hold the belt. Also vacuumed out 20 years of lint and dust that was inside the dryer. The videos were excellent in showing what to do and how to do it. Not sure how well I would have done without them.
5 of 9 people found this instruction helpful.
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Customer:
Loretta E. from Miamisburg, OH
Parts Used:
W10169313
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Button to start dryer
Per instructions I printed off online: took off door, then the front panel. Pulled out the old switch/button, connected the new switch/button, made sure the new button was working; put the panel back on then the door and DONE!
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Customer:
Jeffrey from Glenshaw, PA
Parts Used:
4391996
Difficulty Level:
Really Easy
Total Repair Time:
15 - 30 mins
Tools:
Wrench (Adjustable)
Dryer not heating....Had to be igniter or solonoid
Upon receipt of part, just loosened 1 fastener, slid igniter forward and out....unclipped wire connection and replaced... Could not have been easier. Be careful not to overtighten fastener when replacing. Description and pictures made for very easy selection.
3 of 4 people found this instruction helpful.
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Customer:
suzanne from Ottawa, IL
Parts Used:
WP33001003
Difficulty Level:
Really Easy
Total Repair Time:
Less than 15 mins
dryer filter screen broken
I didn't think it would fit as it looked bigger then the old one, I called the service department and they were very helpful. They made note of the fact that I had called with questions in case I had to call again, but it worked, and no one laughed at me. It was very nice of them. Thank you for all the help
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Customer:
Horacio from Houston, TX
Parts Used:
4391996
Difficulty Level:
Really Easy
Total Repair Time:
15 - 30 mins
Tools:
Screw drivers, Socket set, Wrench set
Not enough heating to dry clothes.
My Maytag gas dryer model MDG7600AWW is about 12 years old. Everything else works fine except it takes 4-5 drying cycles instead of 1 to completely dry my clothes properly. The flat igniter was simply cracked but not broken so it only worked some times. My gas dryer igniter and the 2 ignition coils work hand in hand so I replaced all 3 parts. The ignition coils provide a solid and consistent power supply to the igniter for proper burner tube function. Disconnect power cord from wall outlet. Shut off gas supply by turning the wall gas valve off. Remove 2 small philips screws to detach front panel door from dryer frame. Remove 2 additional philips screws on left front side panel inner door frame. Gently pull front dryer panel off beginning at top and put it aside. Igniter and the 2 ignition coils are plainly visible and easily accessible at bottom right corner of dryer. Igniter is attached to the burner tube and facing into the heater housing assembly. The 2 ignition coils are attached just above the gas valve on the rear of the burner tube. The ignition coils are simply attached to the rear of the heater tube with one bracket using 2 small philips screws. First, disconnect igniter plug wire harness. Next, I recommend using a small open end applicable size wrench (5/16 perhaps) to remove attaching igniter screw. A small 1/4 ratchet with applicable socket size may also be used. Handle the igniter only from the white ceramic part when installing. You don't have to completely remove the igniter screw from the burner tube. The igniter has a white ceramic horse shoe shape slot in which the attaching screw goes through for tightening to the burner tube. Just unscrew generously for removal and replacement of the igniter. Do NOT over tighten igniter screw as the white ceramic plate may break from over torqing. Reconnect igniter wire plug harness. The igniter part I used was PartSelect Number PS373025. Next, remove the ignition coil bracket by unscrewing the 2 small philips screws from rear of the heater tube frame. Remove only 1 ignition coil at a time by removing the wire plug harness and simply lifting upward. One coil will have 2 prongs while the other has 3 prongs so you can't go wrong when reconnecting the wire plug harnesses. I used the PartSelect 'M' Series New Style Coil Kit (2 coils included)which was PartSelect Number PS334310. Replace the front dryer panel back. Attach the front door to the panel and dryer frame using the 2 philips screws. Attach the 2 left side inner door front panel philips screws to dryer frame. Turn on the wall gas valve. Reconnect power cord to wall outlet.
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Customer:
Stephen from Port Jefferson, NY
Parts Used:
WPY312959, WP33001003, 306508
Difficulty Level:
Easy
Total Repair Time:
1- 2 hours
Tools:
Screw drivers, Socket set, Wrench set
Squealling clothes dryer.
Undid two screws in lower front of dryer and popped off front. Removed screws holding lint screen duct and brackets supporting tumbler and removed duct and tumbler quite easily. Pulled, cleaned and oiled rear rollers, replaced front glides, and thoroughly cleaned exhaust duct of lint. Put new belt into position on the roller before sliding tumbler back in, then pulled belt over tumbler as it went in. Be careful to follow belt path directions correctly.
Key to this repair was obtaining the parts so easily from Parts Select.com. Ordered at 2pm and had them 2pm the following day. Unbelievable! These machines are relatively simple to keep running when the parts are available so easily. Thanks for great service.
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Customer:
Laurence from Leesburg, VA
Parts Used:
Y303836
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers, Socket set
Rattling noise and slow drying.
Turn off circuit breaker or unplug. Remove two screws 4 inches from bottom front panel of cabinet with stubby phillips head. Pull panel towards you about 30 degrees; then wiggle it down, to free two steel spring clips holding it to cabinet. Pull off red and yellow wire from door switch. Now set front panel aside. Blower assembly is facing you at lower left. Open the housing by removing six small screws from cover and one attached to dryer base. Remove spring clip from end of shaft. (A circlip pliers helps to prevent it from springing off somewhere.). Squeeze spring retainer surrounding blower wheel shaft with regular pliers, and wiggle the blower off. Replace in reverse order. Be sure insulation around blower wheel housing seats properly into front panel. This keeps the hot air flowing up past the lint trap.
Easy job, about half hour. Mine took longer, because I had removed the belt and drum, thinking the noise came from bad drum support rollers. It was just the plastic blower wheel shaft seat, which had worn itself round. Cost $20 (including shipping) and my 29-year old Maytag is as good as new--at least for now.
2 of 2 people found this instruction helpful.
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Customer:
james from WOODBURN, IN
Parts Used:
306508
Difficulty Level:
Really Easy
Total Repair Time:
15 - 30 mins
Tools:
Nutdriver, Screw drivers
front glides wore out
Followed instruction video
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Customer:
William from New Bern, NC
Parts Used:
WP6-3037050
Difficulty Level:
Easy
Total Repair Time:
15 - 30 mins
Tools:
Pliers, Screw drivers
Dryer making strange thumping noise
Removed back panel of machine which exposed badly worn idler pulley. Have had problem before on another dryer so I was sure what problem was before I started. Removed snap washer and cloth washer and then bad pulley.(It was very worn and wobbly).Cleaned shaft with small piece of emery paper and put two drops of oil on shaft and replaced old pulley with new one.Put back washer and snap washer.Drive belt had slipped away from its proper position so I had to remove the front panel of the dryer to place the belt back and realign it on the drum and around the new pulley and the motor drive shaft. Not really that difficult.....Machine now runs like it's brand new.....
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Customer:
Joseph from Ontario, NY
Parts Used:
Y303836
Difficulty Level:
Easy
Total Repair Time:
1- 2 hours
Tools:
Nutdriver, Screw drivers, Socket set
Initially the dryer made a loud rumble during startup, It progressed until the noise was continuous during operation.
Because of the nature of the noise, and knowing nothing of appliance repair, I assumed that there was a loose belt. I figured that the belt would be accessible from the rear of the machine. After much disassembly, I discovered that the belt was in fine shape and not the problem. But every time I spun the drum, I could still hear the rumbling sound. Eventually, I discovered that the from paned of the dryer is the easiest to remove. Once I removed that, I discovered the blower fan housing. A few screws later and I could see that the plastic fan center was worn out. I had a part number so I simply did a quick internet search and found several sites that stocked it. PartSelect had the best price and the best shipping prices as well. I placed the order on Saturday afternoon. I got the confirmation immediately, and the shipping information on Monday. On Wednesday the part was waiting at my door! It took about 15 minutes to re-assemble the dryer and now, about 18 loads later, it's perfect!
Thank you PartSelect!!!!
Joe G
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Customer:
James from NEW CASTLE, DE
Parts Used:
WPY312959, Y303836
Difficulty Level:
Easy
Total Repair Time:
30 - 60 mins
Tools:
Nutdriver, Pliers, Screw drivers, Wrench (Adjustable)
Blower wheel worn replaced belt became it looked worn
Fallowed instructions on YouTube
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Customer:
Joseph from HALETHORPE, MD
Parts Used:
WPY312959
Difficulty Level:
A Bit Difficult
Total Repair Time:
30 - 60 mins
Tools:
Nutdriver, Screw drivers
Original tumbler/motor belt broke. Gas Dryer
I UNPLUGGED TH UNIT.Removed the 2 screws holding the front panel in place, disconnected the electrical leads on the panel. These screws are located on each side of the panel 3 in. from the bottom. Removed the 4 screws holding the shroud. Disconnected the ground wire on the shroud & set both aside. Installed the new belt per the diagram & instructions. Turned the tumbler by hand a few times to verify proper installation. Re-installed the shroud & front panel including reconnecting the leads & ground wire. You need to use both hands in a tight space to install the belt on the pulley & guide(a littledificult) The new belt fit perfectly & the instructions were easy to follow & accurate.
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Customer:
Rodney from FAYETTEVILLE, GA
Parts Used:
Y303836
Difficulty Level:
Really Easy
Total Repair Time:
30 - 60 mins
Tools:
Nutdriver, Pliers, Screw drivers, Socket set
Noisy Dryer.
Opened your replacement part and found a broken fin on the blower wheel. no way I was going to return it and wait another week for another part. Perhaps you folks need to inspect what you send out. 1 blower wheel with a broken fin and 2 clamps. Replacement was easy and quickly accomplished. Having replaced drum rollers and the belt this dryer is almost new. Thanks
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All Instructions for the DG19CA
76 - 90 of 865