DG808 Maytag Dryer - Instructions
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Squeaking noise
I had replaced belt, but the noise continued. Ordered new rollers and washer. Removed the front panel by tipping the dryer back against the wall and removing two screws at the bottom of the panel. Tipping the dryer makes it easy to remove the front panel. Removed the front drum support by removing four (4) screws. I was then able to just move the drum enough to have access to the rollers. Didn't even have to remove the belt. Replaced the rollers. Needed special pliers to remove and replace the retaining rings. Put the drum back into position and mounted the front drum support. Tightened four screws and then put the front panel back on. Plugged it in and tested it. Problem solved. Took about 35 minutes. Thanks
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- Customer:
- Horacio from Houston, TX
- Parts Used:
- 4391996
- Difficulty Level:
- Really Easy
- Total Repair Time:
- 15 - 30 mins
- Tools:
- Screw drivers, Socket set, Wrench set
Not enough heating to dry clothes.
My Maytag gas dryer model MDG7600AWW is about 12 years old. Everything else works fine except it takes 4-5 drying cycles instead of 1 to completely dry my clothes properly. The flat igniter was simply cracked but not broken so it only worked some times. My gas dryer igniter and the 2 ignition coils work hand in hand so I replaced all 3 parts. The ignition coils provide a solid and consistent power supply to the igniter for proper burner tube function. Disconnect power cord from wall outlet. Shut off gas supply by turning the wall gas valve off. Remove 2 small philips screws to detach front panel door from dryer frame. Remove 2 additional philips screws on left front side panel inner door frame. Gently pull front dryer panel off beginning at top and put it aside. Igniter and the 2 ignition coils are plainly visible and easily accessible at bottom right corner of dryer. Igniter is attached to the burner tube and facing into the heater housing assembly. The 2 ignition coils are attached just above the gas valve on the rear of the burner tube. The ignition coils are simply attached to the rear of the heater tube with one bracket using 2 small philips screws. First, disconnect igniter plug wire harness. Next, I recommend using a small open end applicable size wrench (5/16 perhaps) to remove attaching igniter screw. A small 1/4 ratchet with applicable socket size may also be used. Handle the igniter only from the white ceramic part when installing. You don't have to completely remove the igniter screw from the burner tube. The igniter has a white ceramic horse shoe shape slot in which the attaching screw goes through for tightening to the burner tube. Just unscrew generously for removal and replacement of the igniter. Do NOT over tighten igniter screw as the white ceramic plate may break from over torqing. Reconnect igniter wire plug harness. The igniter part I used was PartSelect Number PS373025. Next, remove the ignition coil bracket by unscrewing the 2 small philips screws from rear of the heater tube frame. Remove only 1 ignition coil at a time by removing the wire plug harness and simply lifting upward. One coil will have 2 prongs while the other has 3 prongs so you can't go wrong when reconnecting the wire plug harnesses. I used the PartSelect 'M' Series New Style Coil Kit (2 coils included)which was PartSelect Number PS334310. Replace the front dryer panel back. Attach the front door to the panel and dryer frame using the 2 philips screws. Attach the 2 left side inner door front panel philips screws to dryer frame. Turn on the wall gas valve. Reconnect power cord to wall outlet.
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- Customer:
- Loretta E. from Miamisburg, OH
- Parts Used:
- W10169313
- Difficulty Level:
- Easy
- Total Repair Time:
- Less than 15 mins
- Tools:
- Screw drivers
Button to start dryer
Per instructions I printed off online: took off door, then the front panel. Pulled out the old switch/button, connected the new switch/button, made sure the new button was working; put the panel back on then the door and DONE!
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- Customer:
- suzanne from Ottawa, IL
- Parts Used:
- WP33001003
- Difficulty Level:
- Really Easy
- Total Repair Time:
- Less than 15 mins
dryer filter screen broken
I didn't think it would fit as it looked bigger then the old one, I called the service department and they were very helpful. They made note of the fact that I had called with questions in case I had to call again, but it worked, and no one laughed at me. It was very nice of them. Thank you for all the help
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Clunking noise when first turned on
I took the access panel off the back, realized that belt was in very bad shape. Ordered a belt when I got that changed I put it back together and it still had a clunking noise. Found out that the blower wheel was rounded off where it goes over the shaft. So to change that I took the two front screws off, then the four hex screws off of the tumbler guide. There were eight or so screws over the blower wheel, took those out and the clamp on the blower wheel then used the snap ring pliers for the snap ring, then changed the wheel. Problem solved. This website is very helpful I would not have attempted to fix my dryer without this website.
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- Customer:
- Ignas from Midpines, CA
- Parts Used:
- WP694674
- Difficulty Level:
- Easy
- Total Repair Time:
- More than 2 hours
- Tools:
- Nutdriver, Pliers, Screw drivers
electric dryer stopped heating - the thermostat got very hot
The numbers on the metal plates were the JC Penney numbers - that no one recognizes. I eventually found the model number inside the timer case on a printed schematic. I started by disassembling whatever metal covers were removable by finding sheet metal screws and unscrewing them. If you pull on the sheet metal covers, you can find where they are connected to the frame. Eventually, I found that both the heating element was broken and the thermostat was fried. It took a while looking at various websites to find the proper parts. It's all OK now.
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- Customer:
- Cody from BENTON, TN
- Parts Used:
- W10410999
- Difficulty Level:
- A Bit Difficult
- Total Repair Time:
- 1- 2 hours
- Tools:
- Nutdriver, Pliers, Screw drivers, Socket set, Wrench set
Motor Bearings Were Bad Causing A High Pitch Squeak / Squealing Noise When Dryer Was Running
First, it is IMPERATIVE that the dryer is unplugged from the wall or the appropriate breaker is turned off to prevent electrocution!!! The front of the dryer is removed by removing the two screws at the bottom of the front with a Phillips head screwdriver. Next, remove the door wiring from the wiring clamp and set front / door of dryer to the side. Next, remove the bulk head by removing four nuts from the sides with the appropriate nutdriver. The drum belt will have to be disconnected from the motor pulley by lifting the spring of the pulley to release belt tension. This can be done from the front or back access panel of the dryer. The back access panel gives you a better view of the motor pulley and attached belt. After removal of the belt from the motor pulley, the drum of the dryer can be removed. Next, remove the heat shield at the front of the dryer. It is held on with two nuts and can be removed using the appropriate nut driver. Next, remove the blower wheel housing cover using the appropriate nut driver. The blower wheel will be next. It can be removed by using a pair of pliers to remove the circular clamp. A pair of snap-ring pliers will also be need to remove the snap-ring also holding the wheel in place on the motor axle. After the blower wheel is removed from its housing, the housing will need to be removed. The housing is again held in place by several nuts and the appropriate nut driver will be needed to remove them. Next, take all wiring loose from the motor. It would be a good idea to photograph or note how and what wires were attached in specific locations on the wiring harness. The new motor may be different when it comes to wiring and will be accompanied by a wiring diagram and the needed connection ends for the wiring. If it is a different wiring layout, as was my motor that I ordered from this site, a set of wiring strippers / pliers will be needed to cut, strip, and crimp the new connectors. After wiring has been removed from the motor, remove the motor by removing two nuts with the appropriate nut driver from the bottom of the motor mount. The motor, mount, and pulley will then all come out as one piece. The motor will then need to be removed from the mount. This can be accomplished by using a flat head screwdriver and a hammer. Place the flat end of the screwdriver into the raised edge of the motor mount clamp and pull away from the locking bracket. If needed, use a hammer to give that extra tap to the end of the screwdriver to remove the clamps. After the motor is removed from the mount, an Allen wrench will need to be utilized to take the belt glide / seat off of the motor axle. You will also need the snap-ring pliers again to remove a snap ring from this axle as well. Clean the motor mount and dry thoroughly. Grease the pulley housing where it contacts the motor mount for smooth gliding against the mount. It is important that you use a NON-FLAMMABLE grease. This is the end of the "tear-down" phase. Now is a good time to vaccum and clean the inside of the dryer cabinet. This will help insure that excess lint and fuzz is removed to prevent an accidental dyer fire. Next, place the new motor back into the motor mount in reverse order. Make sure the belt glide / seat from the motor axle aligns with the belt marks on the pulley. Reassemble the dryer in reverse order, making sure to follow the wiring diagram provided with your new motor. Also you need to insure that the motor is turned at a 45 degree angle to allow the dryer drum to pass the motor without striking it. After reassembly, plug in the dryer and attempt to start. If your dryer does not start, troubleshoot the wiring first. Wiring was the most difficult part of this repair and working in the tight space provided was a trick. Also look up a video of the repair! This helped me tremendously. Videos can be found on this site or at YouTube.com.
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- Customer:
- Stephen from Crawfordsville, IN
- Parts Used:
- WPY312959, Y303836, WP6-3037050, WP6-3033630, WP315772, 12001541
- Difficulty Level:
- Easy
- Total Repair Time:
- 1- 2 hours
- Tools:
- Nutdriver, Screw drivers
Broken belt
There were two screws to remove the front of the dryer. Then 4 screws to remove the front drum support. Remove the drum. Then one nut each on changing the back drum support rollers. Assemble the drum and front support in reverse, and door front, don't forget to put the new drive belt ovre the drum. Then from the rear panel opening, one screw to change the idler assembly. Easy
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- Customer:
- Amy from POCATELLO, ID
- Parts Used:
- WPY312959, WP6-3037050, 306508, 12001541
- Difficulty Level:
- Easy
- Total Repair Time:
- 1- 2 hours
- Tools:
- Screw drivers, Socket set
Part access but easy solution!
Overall, the repair was pretty easy. I'm a 52 year old woman who has never done drier repair. I replaced both front glides, both drum support roller wheels, the idler pulley wheel and the tumbler and motor belt. Including vacuuming out the inside of dryer and washing down the inside and outside of dryer with cleaning wipes, the whole project took me 2 hours. (if done individually, time would have been 20-30 minutes). You must have correct tools, so I did have to purchase two tools that I didn't have. My only suggestion in replacing the idler pulley wheel and the tumbler/motor belt would be to take the small access panel off the back of the dryer for easier access to the parts.
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- Customer:
- Chris from Truckee, CA
- Parts Used:
- WP6-3129480, 12001541
- Difficulty Level:
- A Bit Difficult
- Total Repair Time:
- 1- 2 hours
- Tools:
- Nutdriver, Screw drivers, Wrench set
worn out bearing
Unplug the dryer and pull it away from the wall so front and back can be accessed. Remove front panel. Remove front drum support. Remove rear access panel. Disengage drive belt from idler wheel. Make careful note of course of belt and which side is "outward". Remove drum through front. Remove Rollers using circlip pliers. Remove nuts behind shafts. Remove shafts. Clean-up area and parts before re-install.
Install new Shafts and nuts. Grease shafts. Install new Rollers, washers and clips. Drape drive belt over drum while reinstalling from front. Remount drive belt over drive and idler pullies from the rear access. During this step it helps to have a helper to position the belt around the drum in correct fore/aft position, lying flat and without twists, smooth side against drum. Install front drom support. Rotate drum to seat belt before closing up. Install rear panel cover. Install Front panel. Plug it in and turn it on for a test.
Install new Shafts and nuts. Grease shafts. Install new Rollers, washers and clips. Drape drive belt over drum while reinstalling from front. Remount drive belt over drive and idler pullies from the rear access. During this step it helps to have a helper to position the belt around the drum in correct fore/aft position, lying flat and without twists, smooth side against drum. Install front drom support. Rotate drum to seat belt before closing up. Install rear panel cover. Install Front panel. Plug it in and turn it on for a test.
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- Customer:
- Frank from HAWTHORNE, NJ
- Parts Used:
- WPY312959
- Difficulty Level:
- Easy
- Total Repair Time:
- 1- 2 hours
- Tools:
- Nutdriver, Screw drivers, Socket set
Dryer Barrel was not turning
Looked in one of the back removable panels and saw the broken belt. Took the machines front panel off per a You Tube video and saw the repair was simple but too the time to vacuum out a large amount of Lint Debris that had accumulated over the past 34 years all over the inside of the machine which is dangerous.. After cleaning it all up I simply put the new belt on and put everything back together and it all works nicely again!
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Blower wheel worn replaced belt became it looked worn
Fallowed instructions on YouTube
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- Customer:
- Rodney from FAYETTEVILLE, GA
- Parts Used:
- Y303836
- Difficulty Level:
- Really Easy
- Total Repair Time:
- 30 - 60 mins
- Tools:
- Nutdriver, Pliers, Screw drivers, Socket set
Noisy Dryer.
Opened your replacement part and found a broken fin on the blower wheel. no way I was going to return it and wait another week for another part. Perhaps you folks need to inspect what you send out. 1 blower wheel with a broken fin and 2 clamps. Replacement was easy and quickly accomplished. Having replaced drum rollers and the belt this dryer is almost new. Thanks
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- Customer:
- Johnny from MUNCIE, IN
- Parts Used:
- WP6-3129480, 12001541
- Difficulty Level:
- Really Easy
- Total Repair Time:
- 30 - 60 mins
- Tools:
- Nutdriver, Screw drivers
Noisy tub rollers
By watching a video I disassembled the front and took the dryer tub out and replace the two rollers and it took about 60 minute.
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- Customer:
- Joseph from HALETHORPE, MD
- Parts Used:
- WPY312959
- Difficulty Level:
- A Bit Difficult
- Total Repair Time:
- 30 - 60 mins
- Tools:
- Nutdriver, Screw drivers
Original tumbler/motor belt broke. Gas Dryer
I UNPLUGGED TH UNIT.Removed the 2 screws holding the front panel in place, disconnected the electrical leads on the panel. These screws are located on each side of the panel 3 in. from the bottom. Removed the 4 screws holding the shroud. Disconnected the ground wire on the shroud & set both aside. Installed the new belt per the diagram & instructions. Turned the tumbler by hand a few times to verify proper installation. Re-installed the shroud & front panel including reconnecting the leads & ground wire. You need to use both hands in a tight space to install the belt on the pulley & guide(a littledificult) The new belt fit perfectly & the instructions were easy to follow & accurate.
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