DG91 Maytag Dryer - Instructions

Found the high temp thermostat was shutting off the gas after just a few seconds. Tested the thermostat and it looked like it was opening at 180 degrees as opposed to the rated 240 degrees, so I ordered one from PartSelect, which shipped the next business day. Replaced the thermostat and no luck, still shutting down after a few seconds. Turns out the duct going outside the house was blocked with years of lint stopping the air flow. Cleaned out the duct and the dryer is working fine again. Wife is happy she won't have to go to the laundromat.

The directions for the door latch kit told you to take the front of the washer apart to remove the old latch. But in my case the latch was broken in such a way that was not necessary. The new part just popped into place! No more fridge magnets holding the door closed!!!

And the new lint filter is great, the old one was so gunked up with old lint it was becoming difficult to clean.

I don't really know how old my dryer is, I purchased it used about 3 years ago.

Just pulled out the old filter and inserted the new one. went great and fit good.

No tools required, just insert the new lint filter in place of the old one. My dryer is about 20 years old. I think I was lucky to even be able to find a replacement lint filter.

Took longer to open the box that it did to drop the new lint filter into the dryer. Washed a load of clothes and the new dryer filter worked great

Thanks.

R. Bonker

Removed back panel of machine which exposed badly worn idler pulley. Have had problem before on another dryer so I was sure what problem was before I started. Removed snap washer and cloth washer and then bad pulley.(It was very worn and wobbly).Cleaned shaft with small piece of emery paper and put two drops of oil on shaft and replaced old pulley with new one.Put back washer and snap washer.Drive belt had slipped away from its proper position so I had to remove the front panel of the dryer to place the belt back and realign it on the drum and around the new pulley and the motor drive shaft. Not really that difficult.....Machine now runs like it's brand new.....

Removed front panel and tumbler, replaced roller axle,
wheel, and front glides. Anybody can do this.

I removed the front panel (two screws at bottom, then lifted bottom toward me until the top holders slid out). Then I unscrewed the front assembly that holds the dryer drum (four screws), first propping the drum from below so it would stay in place. I removed the blower housing (seven screws) and could see that the blower wheel was loose on the spindle. The 'D' shaped fitting had rounded out. A pair of snap ring pliers made removing the retaining ring and the wheel clamp a cinch and saved a good deal of teeth gnashing. I slid on the new blower wheel and then did everything in reverse. One caution: be sure the drum is pushed firmly up and back when reattaching the front assembly. (It can be done successfully with two hands). I had to re-do this part of the reassembly because the bottom of the drum was rubbing against the blower assembly. Once that was corrected, the dryer ran noiselessly. Thank goodness for PartSelect's diagrams. They're invaluable.

Fallowed instructions on YouTube

Removed front cover.removed 4 screws holding drum in place. Cleaned out lint from everywhere. Placed new belt over drum looping it over idler arm & motor pulley. Pushed drum back ; rotated drum to see that belt was engaged. Put front drum bracket in place. Put front panel in place with 2 screws at the bottom. Tested motor & rotation of drum; then checked heat. All worked fine. Took 1 hr. but most time spent cleaning lint.

After viewing repair video I used those instructions, after removing drum place new belt on drum, I used scotch tape to hold belt in place, tape belt with 2 inch strip about every foot around drum, leave extra belt that connects to drive motor folded down and taped to drum. After installing drum connect belt to drive motor and roll drum to remove tape. This will keep belt from sliding out of place on drum while installing.

By watching a video I disassembled the front and took the dryer tub out and replace the two rollers and it took about 60 minute.

easy even for an old man. Simply removed igniter bracket inside access door on the front and installed new part. Flex drive nut driver and 1/4" socket was all that was needed. Saved me a lot of money and time without the 25 year old dryer.

First, it is IMPERATIVE that the dryer is unplugged from the wall or the appropriate breaker is turned off to prevent electrocution!!! The front of the dryer is removed by removing the two screws at the bottom of the front with a Phillips head screwdriver. Next, remove the door wiring from the wiring clamp and set front / door of dryer to the side. Next, remove the bulk head by removing four nuts from the sides with the appropriate nutdriver. The drum belt will have to be disconnected from the motor pulley by lifting the spring of the pulley to release belt tension. This can be done from the front or back access panel of the dryer. The back access panel gives you a better view of the motor pulley and attached belt. After removal of the belt from the motor pulley, the drum of the dryer can be removed. Next, remove the heat shield at the front of the dryer. It is held on with two nuts and can be removed using the appropriate nut driver. Next, remove the blower wheel housing cover using the appropriate nut driver. The blower wheel will be next. It can be removed by using a pair of pliers to remove the circular clamp. A pair of snap-ring pliers will also be need to remove the snap-ring also holding the wheel in place on the motor axle. After the blower wheel is removed from its housing, the housing will need to be removed. The housing is again held in place by several nuts and the appropriate nut driver will be needed to remove them. Next, take all wiring loose from the motor. It would be a good idea to photograph or note how and what wires were attached in specific locations on the wiring harness. The new motor may be different when it comes to wiring and will be accompanied by a wiring diagram and the needed connection ends for the wiring. If it is a different wiring layout, as was my motor that I ordered from this site, a set of wiring strippers / pliers will be needed to cut, strip, and crimp the new connectors. After wiring has been removed from the motor, remove the motor by removing two nuts with the appropriate nut driver from the bottom of the motor mount. The motor, mount, and pulley will then all come out as one piece. The motor will then need to be removed from the mount. This can be accomplished by using a flat head screwdriver and a hammer. Place the flat end of the screwdriver into the raised edge of the motor mount clamp and pull away from the locking bracket. If needed, use a hammer to give that extra tap to the end of the screwdriver to remove the clamps. After the motor is removed from the mount, an Allen wrench will need to be utilized to take the belt glide / seat off of the motor axle. You will also need the snap-ring pliers again to remove a snap ring from this axle as well. Clean the motor mount and dry thoroughly. Grease the pulley housing where it contacts the motor mount for smooth gliding against the mount. It is important that you use a NON-FLAMMABLE grease. This is the end of the "tear-down" phase. Now is a good time to vaccum and clean the inside of the dryer cabinet. This will help insure that excess lint and fuzz is removed to prevent an accidental dyer fire. Next, place the new motor back into the motor mount in reverse order. Make sure the belt glide / seat from the motor axle aligns with the belt marks on the pulley. Reassemble the dryer in reverse order, making sure to follow the wiring diagram provided with your new motor. Also you need to insure that the motor is turned at a 45 degree angle to allow the dryer drum to pass the motor without striking it. After reassembly, plug in the dryer and attempt to start. If your dryer does not start, troubleshoot the wiring first. Wiring was the most difficult part of this repair and working in the tight space provided was a trick. Also look up a video of the repair! This helped me tremendously. Videos can be found on this site or at YouTube.com.

I had my oldest son who was home from college help me. We removed the front face of the dryer and put the unit on it's back. We removed the door switch and the blower unit. I didn't get a good look at how the belt was routed when we removed the drum but was able to figure it out when we put it back together. Not only was the belt frayed and dry rotted, the blower squirrel cage was free-wheeling on the shaft. I found a tab of metal I was able to insert in the flat of the shaft between the cage bushing and the shaft and I put the squeeze ring and snap ring back in place. We also discovered the source of much of the rattling noise we had grown accustomed to was actually change pieces trapped under the drum ribs. We removed them and put the ribs back in place and we installed the new belt and figured out how the belt routed around the shaft and tensioning pulley. We cleaned all the trapped lint out of the dryer and reassembled the unit. It now works like new. Thanks!