MDE6400AGW Maytag Dryer - Instructions

take 2 phillips screws out where door meets drier. remove door, set aside. take 2 phillips screws out on other side, set screws aside. remove front of drier by pulling on top left and right sides, front of drier will fall twards front of drier. when it touches the floor lift up on bottom. set aside for later. put new baffels in (you can see where the old ones went) put screws in from bottom 5/16nutdriver. tighten. put drier front back on . start at bottom , snap top back in on both sides. put two screws back on left side, put door back on and replace 2 screws ( door will not go on wrong) test and your done...

The repair was easy, based on the comments from this website. I used a 6-in-1 screwdriver, and that was the only tool. I removed the two screws holding the hinges, removed the door, then the two screws on the opposite side of the opening. This allowed the front panel to come off. I spun the dryer tumbler until the baffle that was loose was at approximately 5 o'clock. I unscrewed the remaining screw and found the missing screw in the bottom of the dryer. I put those two screws into the new baffle, and popped the front back in place. I reinstalled the four screws (two opposite the hinge, then the two that hold the hinges)...all done in about 20 minutes (including vacuuming the lint out from that lower area).

First I unplugged the dryer! Then unscrewed the two screws at the bottom of the front door. To remove the front door, swing the bottom up about 30 degrees until the two triangular hooks at the top of the door release. Then release the two wires going to the door switch from their harness so as to gain more slack to move the door out of the way. The switch was secured by 2 hex head sheet metal screws1/4inch in diameter. I used a small right angle socket wrench to get these loose. I only had to remove the front screw completely to be able to take the switch out for exchange purposes. Once this was done, reverse the process and plug it in! (BTW, the electrical schematic for this dryer is up under the top console)

From previous experience I suspected the thermal fuse. Turned off the power and removed the front of the dryer by removing the two philips head screws in the door hinge and the two screws on the opposite side of the opening. The front came off easily since all that holds it in place besides the 4 screws are two spring clips. The thermal fuse is located on the side of the chamber enclosing the heating element. I removed the wires connected to the thermal fuse and temporarily joined them together with a spade type connector in order to determine if the thermal fuse was the problem. Turned the power back on and tried the dryer......it ran normally. Turned the power back off and removed the thermal fuse by taking out th two screws with a 1/4" nutdriver.
Ordered a replacement thermal fuse, installed it (with power turned off) and put everything back together. Dryer functioned normally after the thermal fuse had been replaced.
The thermal fuse can be removed and reinstalled using a 1/4" nutdriver. The wires are connected with push on spade type terminals.
Note: The swing damper on the dryer vent (the hooded cover where it exhausts to the outdoors) was jammed in the closed position with an accumulation of lint, which caused the dryer to overheat and blow the thermal fuse. If you experience a blown thermal fuse, always look for the cause or you'll blow the replacement within minutes of running the fryer again.

Turned off circuit breaker. Removed two screws at base of front panel with stubby Phillips-head screwdriver. Swung panel up about 30-degrees, and removed panel, disconnecting red and yellow wire to door switch. Removed four sheet metal screws and took off large drum support bracket. Checked drum support rollers and shafts. They were fine. Reset circuit breaker and turned on dryer. Rattling noise still present.
Removed six small screws holding blower fan assembly. Shaft receiver on squirrel cage fan was worn completely round (it should fit onto a half-round shaft). Ordered new blower fan from PartSelect.com. Replaced tonight, and it works beautifully. This dryer is 29-years old. All it's ever needed in the 10-years I've owned it is a belt replacement and this repair. Long live the 1970s Maytags, and good parts suppliers like this one.

Removed the screws and took the door off then took the front panel off and popped up the top. Then pulled the drum out. Took snap ring pliers and removed rollers and replaced with new rollers then vacuumed all lint from machine and reversed operation to put everything back together. Operation was a total success!

Note: You may want to consider replacing the 2 Drum Support rollers at this time (while your in there)

1. UNPLUG YOUR DRYER FIRST.

2. Using a phillips head screw driver - Remove 2 screws that secure the dryer door hinges to the frame, Lift door very slightly to unhook hinges and pull out door with hinges attached as straight as possible, set aside. Remove the 2 plastic tabs from the opposing side of the door hinge also secured by screws.

3. Remove the front panel (panel is shaped like a football goal post) by tilting out the top ends of the front panel toward you, then lift up to remove panel from the bottom metal retaining tabs.

4. Remove the 2 hexhead screws from the 2 retaining clips (security hooks) that secure the top
of the dryer closed.

5. Systematically remove the hexhead screws from the rest of the front of "shroud" (it holds (suspends) the drum in place between the front and back of the dryer).

*** I didn't disconnect any wires, I carefully swung out each piece that had wires attached, propped up those parts vertically ensuring no strain on the attached wires. Others may want to disconnect wires to avoid breaking or damaging them.

6. Vacuum out any dust/lint that may be present.

7. Draw a quick diagram of how the underside of the belt is threaded on the idler pulley and motor pully first. Release the tension of the belt from the underside of the drum. The easiest way is to push the idler pulley arm away from the belt and slide off the belt from the idler pulley and motor pulley. Slide the drum out.

8. Remove the hexhead screw from the bottom of the idler arm. Disconnect from retaining spring.

9. You may only need to replace just the Idler Pulley Wheel. I recommend replacing as a "unit" the Idler Pulley Wheel, Idler Arm, Ring-E and Idler Shaft Washer(s) - then you can just swap out the old one for the new one.

10. Reassemble

(When reassembling the belt - place around drum first and slide drum in place. Now from the underside-place (drape) belt around the motor pulley (it will be very loose) Now push the idler pulley arm toward the motor pulley, engage the left side of the belt around the idler pulley and slowly allow idler pulley to increase its tension on the belt) You can test manually by rotating the drum by hand to ensure proper movement.)

Turned off gas and unplugged dryer
1) Removed bottom front panel
2) lifted top panel up like a car hood
3) Removed door springs
4) disconnected electrial connections to door unit, removed door unit
5) removed drum, scraped old felt from drum
6) glued new felt with a very strong glue (nanoglue or gorilla glue, same thing), let it dry overnight
7) secured back inside panel, replaced drum and put dryer back together.

Opened front of dryer & watched the heating unit not shutting off. Purchased the proper high limit thermostat. Replaced it and the multi-temp cycling thermostat for good measure. My dryer runs like new with no additional problems. Thanks for making parts so readily available. Thought I was going to have to replace my dryer, but now it's fixed.....Thanks,again.

I just inserted the door catch, which by the way fit in perfectly. Thanks. Took 5 seconds to repair.

We tried replacing the door switch first, still didn't start. Next we tried the thermal fuse and it turned on and has worked ever since.

popped out old female clasp on dryer itself with screwdriver, undid 2 screws on dryer door and door handle with phillips screwdriver, popped in new male clasp part, put door knob back on and put the two screws back in door and it was all set to go. Less than 15 minutes to do. Better than new and wife is happy. No more duct tape holding door closed now.

replaced timer and pull knob. easy and work great.

My 11 year old grandson and I did the repair together. He had a blast and I did too. First we removed a bunch of screws that got us no closer to getting the machine apart than when we started. Then I remembered from the last time I had the machine apart that there are two screws just below the door, angled as not to be visable unless you know where to look. Once we removed those the from came off. We removed the wires for the door light and heat sensor, remembering the order of the wires for later reinstallation. Then we undid the bolts holding down the top. Once the top was removed we took off the belt and removed the drum. We used the retainer pliers to remove the retainer ring from the first roller. We removed the roller and also the shaft as this roller was the noise maker and the shaft was not in reusable condition. We installed a new shaft, roller washer, roller, another roller washer and then the retainer ring. We repeated the same process on the other roller, although we did not replace the shaft as it was in good condition. It turned out I did not need to order the shaft washers as the rollers came with washers. Oh well, its not a good job unless you have parts left over when you are done. Once we replaced the rollers we commenced reinstallation. But first we had to google for diagram of the proper belt installation, which we found and that got the drum and belt installed properly. Thankd god for the internet. Once we had the drum installed we put the machine back together in the opposite order we took it apart. An operational test showed we did the job right, no more squeaking. The only injury was my grandson cut his thumb right after I gave him the speech about watching where your hand is going to end up when that bolt breaks free. It broke loose and into the metal bracket went his thumb. Oh well it was a good lesson and it was not a bad cut. All in all a good repair.

I took out screws holding top to dryer & raised the top & proped it up to gain access to inside of the dryeeer drum. I then inatalled the new baffle & secured it with 2 screws. It would have been better if the part came with new screws.It was hard to determine which was the right screws for this application.