1106012990 Kenmore Dryer - Instructions

Purchased thermal cut off kit but only replaced the top most thermostat. There were some extra wires wired into the bottom thermostat, that were not described on the video or any other repair user posts. It checked fine on my multimeter anyway.

I watched the installation video on both parts before I purchased them and it was a piece-of-cake after that.

1. Shut off gas and disconnected dryer.
2. Opened cabinet. Easy sheet metal screws and fairly obvious how everything goes together. NB: You'll need a block (or a helper to hold things while you run to look for one) to hold the drum while removing the front.
3. The motor is connected with a single harness, so wiring is a snap.
4. Removing the blower wheel from the back was hard. I braced the motor shaft and turned with all the leverage I could muster, but it was stuck. Plan B: Recip saw to cut the shaft. Motor comes out one side and the fan comes out the other.
5. The fan, of course, was unusable because there was still a piece of motor shaft stuck in the thread. This is why I had to spring for a new wheel.
6. Put everything back together and receive wife's adoring praise...

Removed top and front of dryer then drum and followed the instructions in the package. It was a real simple procedure. I did additional cleaning while the dryer was disassembled.

I watched the video on how to diagnose problem and then how to repair . Videos were very helpful. Also the parts were ordered on line and arrived in 2 days. Parts at a local appliance parts store were twice the cost of what I paid for the parts from PartSelect.

Cleaned entire unit, replaced all thermostat assemblies and exhaust seal

Once I started using a bunch of clothespins to hold the felt in place and then started gluing small sections at a time I was able to complete the task. The glue comes out of the tube very quickly so don't squeeze it a lot.

First, I unplugged the dyer and then I removed all of the screws for the panel that covers the rear of the dryer. This exposed the cycling thermostat's location. I then removed the wires, one at a time so I would be able to put them back on in the same place. Then I removed the one screw using a nut driver and then put the new cycling thermostat in place. It was pretty easy.

*as with all electrical repairs I unplugged dryer from the outlet*

I disconnected the wires to the heating element, removed the 2 nut screws holding the heating element in place and removed the defective heating element. It looked like the heating element had darkened on the lower end and the wire terminals definitely looked like they had built some resistance that lead to the connection wire melting.

I slid the new heating element in and replaced the 2 screws. I cut the melted portion of the connection wire about 1/2" beyond the melted area and stripped the wire jacket exposing clean wire. I took the connection kit & clean wire lead, divided the wires into 2 groups on each end and braided them together and twisted them to a hand tight grouping. I then took the lead cap and twisted into onto the braided wire connection until it was also hand tight and snug.

I then reconnected the heating element connection wire back to the terminal end of the heating element and made sure all connections were snug.

I plugged the dryer back in, reset the dryer by turning the dial to a timed setting then back to off. I set the heat to low turned the dial to a time dry and turned on the dryer to ensure the element heated up and that the wired connection was secure. After 20 - 30 seconds, the element maintained heat and no issues were found with the fixed wire.

I replaced the dryer back and all screws and reconnected the vent hose. Dryer has worked great for the last few weeks with no issues. I was really surprised it was that easy to fix.

First I unplugged the dryer from 240V and removed the back cover upper (behind the switch) and lower (exposing the remainder of the parts)

Inside the upper section was a folded wiring diagram of the dryer (don't know if this was courtesy of Whirlpool or another individual, but it was a very nice touch.)

I did a resistance measurement across the heating coil and found out it was fine. I then plugged the dryer back in and carefully took voltage measurements from one phase of power (this was easily accessed where the power comes in to the dryer, just be careful not to touch or short the wires)

I had an assistant turn on the dryer (this makes things go a little faster, as you are behind the dryer otherwise) and checked for 240V across the heater coil.

Once I did not have this, I kept one lead on the left side wire (one of the power phases coming into the dryer) and moved the other lead to the left (as viewed on the wiring diagram) until I no longer had 240V. This identified the faulty component as the Thermostat High-Limit, non resetable.

I ordered the kit with the High Limit NR and High limit Thermostat (as both had to be bad). I also ordered the 150 degree cycling thermostat (although this was not necessary - for <$20 I opted to replace it as well)

Removing wires one at a time, each component is fairly easy to replace.

My only complaint is that with the combo kit, the wire attachment is a little different that the original component and requires you to cut an existing wire and crimp a different terminal to allow all three wires on the High Limit thermostat (250 degrees) to be attached. There is little to show you how exactly the crimp is to be connected (it goes on the smaller of the three wires - DO NOT CUT the jumper provided and USE A GOOD CRIMPER - not the $2 variety, or you'll be getting a new connector!!) The connector provided is designed for some strain relief from one connector to the other, however) An additional jumper with the appropriate connectors already attached would be a nicer design.

Also, make sure you do NOT screw in the smaller cover that covers the power in until you place the entire lower half cover back on the dryer (unless you want to take it off a second time, as I did...) as it uses a common screw to hold both in place.

Overall, fairly easy to do with a minimum of tools, straight blade screwdriver to remove stubborn wire connectors (esp. for HT thermostat 250), ratchet and socket for quick removal and replacement of covers, and a good T&B style crimper ($10-$20 at your local hardware and well worth it even if you only use it a couple of times)

30 minutes and done - the dryer now cranks out the heat and the advanced settings (Auto dry) work great - no more 2-3 times throug to get things dry.

If you have a minimum of mechanical ability and a little bit of electronic troubleshooting skill, you can check and repair this youself and save about an $80-$100 service call.

Thanks to Part Select for the diagram of the dryer layout as well!! (Schematic would be nice if available online, though!)

Shipped the part in about 2 days from order time, as well. Will be back (hopefully not soon, though, as something has to break first!!!)

Be safe and good luck!

(One last note: Make sure your lint trap is clear including the hose - either due to build up or a lazy kid...as this probably caused the failure as heat could not escape...)

First I pulled out lint catcher, you will see two screws ,removed two the screws on top ,( philips head screw driver) I than took a putty knife and pushed in the front of the dryer under the lid and lifted the top up, I than removed a self tapping screw on each side with a 5/16 wrench and lifted the front panel out. I than pulled out the drum and this exposed the two rollers, I than pulled of the nut locks with athe pliers , took off the plastic triangle snaps and pullled off the old rollers , replaceing them with the new ones,put the triangle locks on and that the lock nuts on , I than put the drum back in, than the front panel, replaceing the two self tapping screws , snapped down the top,replaced the other two screws again on top and replaced the lint catcher, I was done.

I was reluctant to call a repair service. Typically when an appliance is as old as my dryer (14 years old), service people encourage you to replace, not repair. I had replaced the dryer's motor within the last 5 years and believed my dryer still had life to it. At first, I tried cleaning the lint build up from the dryer cavity and hoses. This worked but only for a couple of days. After reading other successful repair stories on the website, I decided to try replacing the thermal fuse. It was so easy. The part was easily identifiable. It was just a little hard to yank off the connecting wires. Good as new and no service call.

Boyfriend stated it was simple, he removed the back and replaced the part using a few everyday tools.

My 80 series Kenmore dryer wouldn't start so I looked online for a solution to the problem. One of the sites I found stated that the problem could be as simple as a thermal fuse if other potential issues could be ruled out. I ordered the part on a Monday from PartSelect with standard FedEx ground shipping - stated it could be 3-5 business days. To my amazement, the part arrived the next day! Awesome!!! I watched the video on the PartSelect site to make sure I knew how to fix it, then followed the easy instructions. All I needed to do was use the nutdriver to remove the back cover from the dryer, unplug the two wires going into the thermal fuse, remove the old fuse, and pop the new one in. Then I just plugged the wires into the new fuse, replaced the cover and voila, the dryer worked like a champ! Thank you PartSelect for saving me a needlessly high repair bill!!

My dryer was running way too hot and the temperature settings didn't make any difference. Clothes were shrinking and coming out almost scalding hot. I followed simple directions posted on you tube for troubleshooting this problem. I checked that there were no lint blockages, visually inspected all connections and hardware. All seemed good. Metered out all thermostats and fuses. Everything checked good for continuity. For the reset-able thermostats, I heated them on a hot plate to verify that the normally closed switches opened near their specified temperatures. Dont do this for the non-resetable fuses and thermostats. If you're
not sure, avoid this step. Only the hi-limit thermostat seemed to open a little higher than expected but I couldn't with 100% accuracy determine the exact temp it opened. Made sure the heating element wasn't shorted in its housing or that too might give the dryer the same symptoms. That checked good too. Only thing left I could think of was to change that hi-limit thermostat. Ordered part, removed and replaced. Perfect fit. Op-checked good. All heat settings now operate normally. No more shrunken clothes that are too hot to touch even on the lowest setting lol. Hope this helps, happy hunting.