Carryover Tube W/ Cotter Pin

Verified propane tank was off, then disconnected.

Opened grill and removed grill grates.

Disposed of rusted heat tents / flame tamers.

Used pliers to help remove cotter pins for carryover tubes and end of burner tubes.

Removed and disposed of rusted carryover tubes.

Used small, thin f ... Read more lat head screwdriver to remove electrode clips from front of burner tubes.

With gentle force, lifted rusted flat end of burner tubes to clear posts then gently moved burner tube away from the front of the grill until no longer inside the holes with the gas feeder tube.

Cleaned up all debris from inside the fire box.

Installed new burner tubes: clipped electrode onto the tube at same location as original burner tubes, ensure threaded cotter pin post hole faces up, insert round end with three rows of small holes on the burner into the fire box hole aligned with a control knob at the front of the fire box and onto the gas feeder inside, crimped end of the burner installed onto the post at the back of the fire box & secured with new cotter pin, installed cotter pin post into threaded hole on top of burner tube - finger tight only.

Installed new carryover tubes: with carryover tube flange facing towards the control knobs, install carryover tubes into adjoining burner tubes' cotter pin posts starting with the leftmost carryover tube. Secure left side of carryover tube with a new cotter pin, install the next carryover tube, then secure its left side with a new cotter pin. Repeat until all carryover tubes are installed and install the final cotter pin. Leave the cotter pin post a little loose when starting to ensure its hole is up high enough to install the cotter pin. Once the pin is installed, tighten cotter pin post to secure.

Removed rusted grease tray and disposed.

Removed rusted grease tray rails: removed single screw securing grease tray rail from inside cart below the control knobs & retain, slide far tab of grease tray rail out of slot at the back of the cart

Installed new grease tray rails: inserted tabbed end of grease tray rail into slot at the back of the cart, secured with retained screw into hole inside cart below the control knobs

Installed new grease tray into slot from behind the grill

Tested new burner tubes: reconnected propane tank, turned on, held igniter switch in to hear spark, and turned on each control knob in turn until each burner lit

After successful test and let them burn for a couple minutes, turned off control knobs and turned off propane tank.

Installed new flame tamers over each burner tube, each rested on their spots in the fire box.

Reinstalled grill grates after cleaning them.