WED8540FW1 Whirlpool - Instructions

Doing my home work, I was told if I was "handy with my hands" I could do the work. Start to finish required 3+ hours. The instructions were not specific to my unit therefore, I had to "guess". My first surprise was encountered on step 2 - removing the top. My top was attached to the "brains" of the drier and therefore could not be removed. I actually had to disconnect the brains to remove the top. My second surprise was that I had to remove just about everything before I could get to the vent, which by the way, was simple. I finally accomplished the task, but....

Replaced the most worn drum wheel any lubed the belt tension arm pulley. The noise didn't go completely away. There are 4 drum wheels. I need to order 3 more wheels and the tension arm now.

Desarme la puerta y coloque la nueva con mucha facilidad, nunca reparé un electrodoméstico antes de este, seguí el diagrama que encontré en el sitio para elegir la pieza que se rompio

Take pictures along the way.
1. Remove lower front panel using screwdriver to lift up on tabs on top of panel.
2. remove door
3. unplug moisture sensor plugs
4. remove lint trap
5. on back of dryer, remove screws holding upper lid
6. slid up lid forward just a small amount, its hooked in towards the front of the upper lid. you will need to do this so you can can remove two screws under the lid holding the front panel of the dryer on
7. remove the front panel screws mentioned in step 6.
8. Remove lower front panel screws
9. remove front panel
10. reach into dryer at the bottom and release tension from belt pulley, sliding the belt off. (make a note of how the belt is routed around the drive and idler pulleys)
11. slide out tumbling drum
12. with drum removed, use socket wrench and socket to remove old idler pulley.
13. install new idler pulley
14. reinstall tumbling drum
15. slide belt back around tumbling drum, looping belt around drive pulley and around idler pulley.
16. When belt is installed, rotate drum a few revolutions to ensure belt rides correctly.
17. Reinstall front panel
18 slide top panel back into place and secure with screws from back
19. reinstall door
20. reattach moisture sensor plugs
21. reinstall lower panel

had to take front off of Dryer then was able to replace drum roller

Since it was a dryer filter, it just had to be put in the dryer. Works GREAT!!

I followed the video provided by ‘Partselect’; although it was not the exact model it was close enough to get the job done with high confidence.

Took the front part of the dryer out, released tension on the idler pulley, took the drum out, and remove the old drum seal. Make sure you remove the old adhesive with sandpaper or wire brush. Put the new adhesive on the seal, not on the drum. Adhesive is very runny. Seal may need to be stretched to fit the drum. Set the seal on the drum, let sit a few minutes. Put everything back together.

Removed the front panel, removed the tub and removed the old seal. Tub seal area was scraped, sanded and wiped with acetone to ensure a clean. Bonding surface. Applied adhesive with and acid brush to get a consistent adhesive layer without getting too much in any one place. Seal was a bit smaller than the tub circumference so it had to be stretch to fit. While the adhesive was curing , I took the time to clean the contact surfaces and vacuum the lint from inside the cabinet. Reinstalled the tub, drive belt and front panel.

The pulley is accessible from the back of the dryer. Disconnect the gas line. Remove all the screws. Also remove the small plate that secures the line cord. Lift the back up and out. I was able to avoid disconnecting the water line. Take a picture of the pulley so that you will have a record of the belt routing. Release the spring and remove and replace the pulley and bracket. Vacuum out the lint. Plug in the dryer to make sure that it works properly before reassembly.

Took the top off and then front off and drum out . Replaced Drum roller and shaft support bolts.

This could not have been easier. The hardest part was tipping the dryer over on its' side.
Instructions:
1. Tip dryer over onto a non-scratch surface. I used a tarp on the floor.
Insert leveling foot into the foot opening on the bottom of the dryer &
screw in with fingers until it is difficult to turn.
2. Use the adjustable wrench on the hexed foot (not the threads) to adjust to the desired level.
3. Tip dryer upright taking care not to exert pressure on the feet closest to floor. I used a folded-up tarp under the bottom edge of the dryer while lifting it to the upright position.
4. Use a level, back to front & side to side, to determine if feet need further adjustment.
5. Adjustments can be made with the dryer in the upright position, using the adjustable wrench on the hexed foot.

Replaced power cord, terminal block, and all melted wiring. Checked the thermal fuse for zero resistance.

I followed the very informative video and wrote down step-by-step notes for myself. The repair went very smoothly. The only thing I didn't realize, was that the dryer has 4 rollers, not just 2 shown in the video. All are easy to access once you disassemble. I had to do it twice since I had to order 2 more rollers in order to replace them all. Also, the triangle plastic washers come with the roller, so you won't need to order them separately like I did. I also changed the idler pulley roller while I was in there since that has bearings too. Just as easy. I'm very happy with my quiet dryer! One last note: The new rollers are a bit louder than normal at first, but they quiet down very quickly as you use the dryer. It must be because they are brand new.

Watched video & took my time. It went easy