6540A REV J Norge Washer - Instructions

Replacing the pump with the new pump was very easy for me, because of my degree in Mechanical engineering, so I am use to dealing with pumps, engines, gears,etc. However, my wife watched me do the entire job and she is now able to replace this part in the future. The design of the Maytag is very simple to repair, and for that I am very greatful that we can order the parts and do the repairs ourselves withhout having to call a repairman. This was our first problem after 6 years of smooth operations by this washer.

I unplugged the machine, tipped it back slightly and rested in on a gallon paint can. I inspected the under side and manually advanced the fan belt to hear if I could hear the noise at the water pump. The pump pulley and shaft was worn and there were metal shavins (small) on surface of pulley.

Then I removed the belt from the pulley, rested the machine back to normal position, removed front panel (two sheet metal screws on inside top), removed the water pump hoses (htere is water int he hose & pump assembly so you will get some water on floor.

Then I removed the pump and ordered a new one. The installation was the reverse, machine works like new and the washer tub spins better than ever during the final rinse and spin, since the worn water pump was binding and stressing the machine.

Thanks to Part Select - Your website is awesome and your service instructions and user advice gave me the confidence to do the repair myself. I saved $150 - $250 for the repair.

Pop the top of the washer and use the nutdriver to remove the two screws holding the frontpanel on. Use the nutdriver for two more screws holding the plastic motor cover on. Use nutdriver for the two BIG screws holding the motorplate to the washer frame. After this, I literally beat/chiped/sawed the old motor geat off. Once that was done, I put the new one on; had to use a hammer to knock it all the way on (try not to damage the clips). Reassemble everything. Flip washer over and place bet around two smaller gears. Rotate main tub gear to feed belt on. Make sure you use the nutdriver to loosen/tighten the motor positioner screws in the slots if things aren't working here.
The only really hard thing was taking the old motor gear off.

Back of this washer did not remove, so we had to go in through the top--more restricting space. As you remove the old electrical metal contacts (two each of white and red), pay close attention to where they connect properly. Best to mark them so as not to confuse how to place new contacts. Also, we disconnected a white plastic hose on opposite side of top which determines load size and amount of water, so be sure to look for this.

Disconnect Power. Disconnect supply hoses. Open top by releasing top retainer clips with a thin blade or putty knife. Remove 2 sheet metal screws retaining front cover. Remove front cover. Lay a blanket on the floor and lay the machine over on its side leaving access to the front where the panel was just removed. Take belt off. Remove pump hose at bottom of drum. Prop up drum so it is centered in its normal position and not laying to one side. Do this near the lid end. Remove all centering springs - carefully. Drum and transmission assy will now come out through the front opening. Flip drum assy upside down with transmission up. Loosen the screws (do not remove completely - WARNING OF 200 LBS SPRING LOAD!) that clamp the snubber ring to the transmission. Remove the old snubber ring and replace with new. Be sure it is completely under the flange all the way around. Tighten the retaining ring screws. Reassemble all parts in reverse order. Done. Be sure to level the machine per owners manual instructions.

I changed the piece easily

I moved the washer out from the wall. unplugged washer, turned off water. Took off rear plate exposing pump. Disconnected hoses, using dry/wet vac to catch water. Took out three screws holding pump to base of washer and removed pump, belt slipped right off. Set new pump in place and put in screws. Connected hoses, put rear plate back on. Tilted washer back and installed belt on pulleys and motor. Turned on water, plugged in washer, started to wash clothes. Washer works fine and QUIET. I have yet to find the model number on my Maytag washer. I ordered the pump by sight (good pics).

The lid switch is on the right side top of the washer under the lid. I took a putty knife and found the clips that hold the top of the washer and pushed them to release it. I then lifted it up to fully see the lid switch. I unplugged the washer from the wall socket and took out the 2 screws that holds the lid switch in. Then unplugged the lid switch from its electrical connection and put the new one in its place. Washer is working great so far.

Hardest part was figuring out how to get to the water valve. Turned out that the way in was from the top. All I had to do is remove two screws at the back of the top panel, and then unclip the front edge of the top panel (use a thin screwdriver to press in on the clips from the front of the machine). From there, it was easy to reach down inside and remove/replace the valve.

First , I unlocked top cover and propped; removed front cover. tilted machine back propping front. pump is at lower right corner, removed both hoses, removed belt and three screws. reversed order completing job. You will have some water leakage removing hoses.

It took long because I did not know where the noise is coming from and I took the sides off. I went to the store and bought a new washing machine. Delivery was scheduled in 3 days. I decided to lay the machine on its side and look underneath. I pulled the belt off the 3 pulleys and turned each pulley by hand. The one runing the pump was stiff and noisey. I ordered the part, arrived in 2 days, installed it in 15 minutes and closed the machine in 30 minutes, then cancelled the order of the new machine and saved $500.00

Followed the great instructions on your video

Removed front cover, identified leak, ordered part, saved over half of the cost on part, no service call fee. I feel great!

I followed your video instructions. Very good video.

First I got everything I needed, unplugged the washer. Using the puddy knife I freed the top of the washer by inserting the knife about four inches from each side on front. The machine is in a place where it can not be pulled out far, hence the two by fours. Remove the loose cover, reach in with the stubby and unscrew the screw on both sides. Take the broken cover pins off the cover and install the new ones, put the other hinges in the cover, put the hole cover in place and install the one screw perside, remove wood and close the hole top, your in business , no drinking