SAV515DAWW Maytag Washer - Instructions

I unplugged the washer, then unplugged the timer, which is really easy because it is just like unplugging a computer. I took the dial piece apart. Unscrewed the screw that was holding the timer on. Took the timer out and re-assembled the dial, then plugged the timer back in and then plugged the washer back in.

First I unplugged the washer from the power supply. I then removed the cover from the timer selector, by gently prying with a flat screw driver. I next removed the small plastic pin in the center of the selector with the screw driver. The remaining part of the seletor can the be pulled from the timer shaft. I then removed 3 phillips head screws from the top of the rear control panel. The bottom of the panel is secured with 3 1/4" screws, which I removed with a nut driver. The panel can then be tipped towards the front of the machine to allow access to the timer. I unplugged the electrical plug and removed the screw which holds the timer. Next slide the timer to the left and lift it out. Reverse the procedure and your ready to test youur handy work.

Overall, this repair should have been quite easy. The problem was removal of the old seal nut assembly. It was a bear to remove, and ultimately I had to surgically remove it from the washer in pieces. Unfortunately I broke the outer tub (plastic) in the process of getting the nut off. Once I had the silly plastic nut off, and the tub repaired the balance of the repair was absolutely easy.

My summary: This repair is really easy IF the plastic seal nut assembly comes off easily. If it doesn't budget easily, go ahead and chip it apart to get it off, being careful not to damage the threaded part of the agitator shaft. The new one will completely replace the chipped away nut.

took off the front cover.
disconected the wiring from moter.
removed the motor.
replaced the brake pads one at a time used a flat screw driver to spred the plates apart.

The Plasatic Helix Drive Lup
took bolt at the botom of shaft off
this released the Helix drive lug.
took old lug off and inatalled new
replaced bolt and washer.

first I unplugged the electrical plug then I removed the lower covet by taking out the 5/16 screws. I then took out the 5/16 screws that hold the top part of the front cover and removed it.
I then worked the belt off the aggitator pully and removed the hoses from the pump. I then used a 1/2 in soclet on long extension th remove the four bolts that hold the motor and pump assembly. I then worked the assembly out of the cabinate and using a long #20 torx bit I removed the pumfrom the housing. I removed the belt, then I removed the housing off the motor and replaced the Idler bracket with the idler pully. I then re-assembled it in the reverse of taking it apart. Works great with the new idler and belt.
David Hilton

Remover agitator/Auger assembly. Install new agitator/auger assembly. Washer still would not agitate. Called repairman and found the transmission was bad. Fortunately transmission was still under warranty. 10 year warranty on transmission.

I took off the lower front panel and “watched” with a flashlight during the spin cycle. I could see that the idler pulley was intermittently stopping and starting. The back of the drive belt was also worn in the center. When the idler pulley was moving, it squeaked, when it didn’t, the friction wore the belt and made the smell.

To replace the Idler Pulley Wheel:
1. Take off the lower and upper front panels to access the motor assembly.
2. Remove motor by loosening four bolts.
3. Remove spring that applies tension to the idler pulley.
4. Remove the electrical connector by squeezing the plastic tab on top.
5. Remove hoses by gripping clamps with pliers (put down rags first to catch water)
6. Unhook belt from tub pulley
7. Remove 1 cabinet spring to make it easier to remove motor
8. Remove motor.
9. Remove allen screws holding the pump to the motor
10. Remove the pump and belt (take note of the location of the belt before removing).
11. Remove retaining ring to replace Idler Pulley Wheel (this was probably the trickiest part; I used a very tiny needle nose pliers and straight screwdriver).
12. Replace the washers on either side of the Idler Pulley Wheel as well as the retaining ring.
13. Replace belt.
14. Reassemble in reverse order.
15. Be thankful for the money you saved on a service call.

replaced timer and pull knob. easy and work great.

Unplug the washer to prevent shock while handling motor. Remove the front botton access panel. Move the drive belt off the idler pulley to provide slack to move belt off the other pulleys. Note position or take picture of belt position before removal to aid in getting it in the correct position for reinstallation. Move the hose clamps up the hoses far enough to remove the hoses from the pump. A towel is handy here as there is still a little water in the hoses and pump. Remove the four bolts holding the motor bracket to the bottom of the washer. The wiring to the motor does not need to be disconnected. Rotate the bracket with motor and pump attached so that the assembly is horizontal and the pump is to the right hand side. Use the torx bit to remove the bolts holding the pump in place. Install the new pump, being careful to get the drive belt in the proper position while doing so. Do not over tighten the bolts on the new pump since it is plastic. Rotate the motor bracket back to its original position and install the four bolts. Get all four bolts installed loosely before tightening any fully to insure the bracket is aligned properly and none of the bolts will be in a bind. Once the bolts are tight, put the drive belt on the small pulley and then work in around to position on the large pulley. Position the belt back into its position on the idler pulley. Put the hoses on the pump as far as they will go then slide the hose clamps back into their original position. Replace the bottom access panel and plug the washer back in.

Brake pad kit does not come with installation instructions even though it says it does. Remove bottom front panel from washer. There are three brake pads. One of mine (the right one) broke into three pieces and was found on the bottom of the washer. This is how I identified what was wrong. Run the washing machine on the handwash extra light cycle (you could use another cycle, I used this one because I believe it is the shortest), there is a point in the cycle where the disk clamping the brake pads separates from the brake pads and allows you to remove and replace the pads. During other parts of the cycle, the disk is clamped onto the brakes and you could not remove or install a brake pad. I removed the two black hose on the bottom right to get to the right brake pad. Have a 2 gallon bucket ready to collect the water if you did run the washer as above. With difficulty, I was also able to reach around the back side of the right brake pad. I used a socket wrench set. I then removed and replaced the left brake pad. I left the rear brake pad in place. I was not able to get to it.

replaced timer, be careful not to try to pull the outer knob off without prying out the center of it and then removing the retainer.Then you can remove the 3 piece adjusment knob that sets your washing cycles. If you do not remove it this way you will damage the timer.

To replace the pump and belt for the Maytag washer, you really need remove the springs and suspended the tubs. I needed help to pull the 2 springs out (high tension) with a big plier. I removed the 3 bolts that held the motor to the frame and flipped it out to the side to expose the 3 long screws that attached the pump to the motor. The pump was easily removed and replaced with the Philip screw driver. I preset the belt between the pump and the rotor before sliding the motor back in place. After botling the motor back into the frame and carefully pull and snap the spring back into the holes, I routed the belt around the pulley and turned it into the groove. This took some time to get it on properly as it is pretty tight. Once the cover was replaced, the washer worked as expected.

The washer is four years old.
This is the second time I needed to replace this same drain hose on this same washer since I had the machine
There is only my wife ant myself maybe, 2 -3 medium size loads per week - why I would have two drain lines develop the same problem in almost the same location in two years is disconcerting
There must be a design problem with the clear plastic hose - Suggest Maytag go to a thick walled rubber hose
The hole is alway inside the washer on the bottom just after the hose bracket - I suspect that something rubbing causing a small pin hole to develop - when the condition first starts it is very difficult to located -There will be water under the washer
Run the washer and discharge the water - to locate

The replacement must be made through the lower front removable panel - and is easier to do if the pump return hose is also disconnected from the pump

Be very carful with the thin wall replacement hose - very light weight plastic - do not pull across the floor of washer - it could easily get damaged

Your company did a get job getting the part to me - The Fed Ex track system was great
I could tell exactly where the delivery was al all times -

The repair was super easy and fast. I removed the back of the control panel with screwdrivers (3 flat head screws, 3 phillips head screws). Then I removed the front of the knob from the timer by removing the plastic center cover cap, plactic inner clip and lifting out the inner ring. The timer was secured by only one screw, which I removed. The wiring assembly was easy to unplug. Then I popped out the timer by sliding it to the left to clear the clips. I replaced the old timer with the new one, secured the single screw, plugged the wire assembly in, reseated the timer knob on front and replaced the control panel cover. The problem was solved and the machine works like new.

removed screws from back - took off knob on the front of the timer. I then unplugged the old timer and plugged the new one in.

It was very easy