SAV205DAWW Maytag Washer - Instructions

Very easy repair. Removed the lower front panel of the washing machine (two screws) with nutdriver.

Removed hose clamp with pliers. Removed hose from machine. Replaced hose and ran thru a full cycle to check for leaks.

No leaks, back in business in under an hour. This time includes going out to garage and gather the two tools needed for the job and cleaning up the water that came out of the hose during the removal process.

Unplugged washer from power source. Dissconnect the water supply. Take off lower panel. Undo big spring. Remove 4 bolts that hold the motor. Unplug the motor. remove motor and belt. While on the bench I regreased the Idler pulley. then reverse the procedure to reassemble

I removed the lower front panel to diagnose the problem. After finding this, it would have been best to purchase the parts because the instructions on how to disassemble the unit came with the parts. Sad to say, I didn't tighten the main hub, at the bottom of the unit, good enough because it came loose and I had to go back and do a better job. Luckily I was able to fabricate the tool to tighten it better. Too bad the web page didn't recommend the right tools for the job. I would have purchased them.
All in all the job went well. I am pleased with the parts and prints available to complete the job. I could have used some instructions before removal of the parts, but where would be the adventure in that, right?

Rivman,
Milwaukee, WI.
12/2009

Part received was correct (5 days ARO). Removed motor assy from unit (left wires connected). Found drive belt was also worn out & obtained a new one locally. Seperated old pump from rusted motor shaft using 2 screwdrivers. Had to use a file to lightly "polish" rust off motor shaft to install new pump. On-line parts diagram helpful in getting belt properly alinged to idler pully. Machine now runs smoothly, dosn't leak and sound like new. Wife happy (me too)!

Removed broken piece and put on new part.

MAYTAG SAV2655AWW Series 10 Washer Tub Bearing and Seal Replacement

1. Unplug washer power cord and turn off water supply to hoses.

2. Remove lower front panel, 2 5/16” hex head screws at bottom of panel.

3. Remove front upper panel, 2 5/16” hex head screws at bottom corners of panel.
4. Slide washer out from wall far enough to provide clearance to lift washer top panel and control head.

5. Remove 2 5/16” hex head screws securing washer lid panel to side panels and lift lid.

6. Pull fabric softener dispenser from agitator, pulls off easily.

7.Remove agitator upper section, pulls off easily. Remove ½” hex head retainer bolt from inside agitator.

8.Remove agitator base section, pops up, place fingers under each side and pull up gently.

9. Remove tub top ring by pushing down at each clip and then prying out lightly to disengage clip, 8 total. Orientation for reassembly is done by referencing the double tabbed clip on the right side of the outer tub.

10. Remove inner tub retainer bolts, 4, ½” hex head. Clean off mounting hub to expose 4 pry slots located exactly opposite each other. Using wide flat head screw driver carefully and evenly pry up inner tub off of aluminum mounting hub. Once tub is ¼” or more raised a wider blade pry bar will help prevent cracking or breaking the inner tub.

11. Remove plastic seal cup from transmission shaft by turning it counter clockwise with a medium to large pair of water pump pliers.

12. Remove inner tub aluminum mounting hub by using a hammer and broad flat faced punch or drift and driving the hub counterclockwise. You can be aggressive about this as kit comes with a new hub. It will loosen at some point and can be unscrewed by hand. The transmission shaft threaded section must be thoroughly cleaned to remove all sealers or debris from the threads or the new hub in the kit will not thread on correctly and will be excessively tight. Lightly place anti-seize lubricant on the threads before putting on new hub and seal cup.

13. Remove water pump hose from outer tub. Then remove second hose from water pump.

14. Remove “Fill Sensor” hose. Back left quadrant of outer tub, pulls off easily.

15. Remove 6 tub ( 3 pairs) stabilizer springs, plus 1 spring in very back. Try to watch how back one connects to tub mount. If you miss it hooking it back up is pretty straight forward. Only secures one way. Channel locks or vise grips work best for working with springs.

16. Disconnect wire harness from motor drive assembly and tub frame mount.

17. Pull tub and motor drive assembly out of washer cabinet. Lift carefully by shaft and tub mount frame.

18. Remove 6 outer tub retainer bolts and 2 upper motor frame bolts.

19. Lift tub off motor frame and set on its side carefully to prevent damage to “Fill Sensor” back left side.Use a slide tool to pop bearing assembly out of tub bottom.

20. Clean the tub, bearing mount surface, remove all grease from shaft and shaft spline sealing O-ring.

21. Wet new bearing seating surface and tub mounting surface lightly with water and press in new bearing by hand.

22. Clean both inner and outer tubs inside and out thoroughly. Clean hub mounting threads on motor shaft thoroughly.
There can be no residue of any kind in those threads or new hub will be difficult to impossible to screw on without damaging it.

23. Reverse dis-assembly procedure to reassemble machine. Recommend replacing drive belt and idler pulley if found to be excessively worn or damaged. If brake assembly is heavily worn or pads are cracked this is the time to replace those as well.

Ipulled the front panel off and found that the brake pads had broken into pieces, ordered new pads. Two of the pads were accessed from the front of the machine and were relatively easy to replace by removing the two attaching bolts, spreading gap in area that they fit into with a plastic pry tool. I gained access to the third pad by removing the punch-outs on the side of the machine (circular). If I had not had these prepuched pieces available to me I would have simply cut an access hole in the rear of the machine with a jig saw, (who will ever see it).

I disconnected the water supply line to washer and moved washer into open area. I removed the front panel of washer to gain access to drain hose. I removed hose and reinstalled new hose. I did turn the hose holder inside the washer as it allowed the old hose to rub against the housing support of the washer causing the hose to leak. I was glad that I read the article that someone mentioned in their repair. The new hose was somewhat difficult to maneuver through the back of the washer and through the part that held the hose; otherwise, it was rather easy. Thanks for the feed back on your web page.

Laid washer on its side and had to remove the motor,replaced the pulley and belt replaced the motor and put all parts back together washer spins and runs like it did when it was new.we did not need the screw or nut but did not know when ordering parts

I found about 2-3 baby socks stuck in the pump and couldnt remove them so I had to replace the part. Unfortunately I found this website AFTER I took the bad pump off. So I ended up removing the lower front panel and then flipping the washer upside down and removing the bottom of the washer and taking the pump off because I couldnt see any other way to get it off. The new pump arrived very quickly and I put it back on and put the bottom panel back on and flipped the washer back right side up. I certainly made it more difficult then it had to be but it was still fairly easy. Now I see all I needed to do was remove the motor to get the pump off. Oh well.

I first ordered the parts and to my dismay, I ordered the wrong belt for the spin belt. I called customer service in which received an Return Merchandise Number and ordered the correct belt. PartSelect was prompt on sending the correct out by FedEx, thank you for an excellent experience.

I read what the others had done and thought it was the lower bearing so I originally tore it down and replaced just the lower bearing.

Unfortunately, after 2 + hours of doing that and putting it back together, it still didn't fix the problem. So I read more reviews and others claimed to use this kit and that it fixed the problem. So I ordered the kit.

BTW, Parts Select rocks!!!! They get me the part within about 2 days every time.. Great Service! Thanks guys!

Anyhow, part came in, knowing how to tear this thing down now, I was able to get to where I needed to be within about 45 minutes.

2 things that were difficult.

The first was removing the plate at the bottom of the tub. This is the aluminum plate that looks somewhat like a spoked wheel. Maytag has a tool for this. Without it, you must go at it with a small punch on one of the spokes and carefully tap the seal until it turns. You may have to try it from different angles to loosen it up but it will eventually give way..

Once you get that off, the second little piece of joy is actually removing the seal from the bottom of the tub. Here again, Maytag offers a tool to remove this. Without it, and with years of this rubberized fitting mounted in this plastic tub and corrded with water and crap... you will need to create a bearing puller.

I did so with a 2X4 board straddled across the bottom of the tub. I used an 8 inch lag bolt, drilled a hole through the 2X4 and placed the lag bolt throuigh the board and through the center of the bearing. I attached a large washer and nut to the bottom side of the bearing and then began to tighten the bolt on the other side of the board. By tightening the bolt, the board created alot of tension but not enough still to seperate it from the tub. With the tension on the bearing, I turned the tub over and tapped it with piece of wood the size of the bearing and a rubber mallet. It popped right off. The rest was just reassembly.

Don't forget to remove the sticker backing on the felt gasket to hold the gasket in place while you screw the tub back together...

The good news... Super quiet! So, about 3 hours.... (I had to come up with the idea to remove the bearing and build it) and it's all done..

Yeah.... Fun Saturday.

Pop the cap off the agitator/auger no tools needed. Once removed select a socket and a socket exstension. remove the screw amd pull off the part. Make sure to save the washer that may be still attached to the inside of the agitator. install the new agitator using the existing screw and washer. Takes about 15 minutes.

I had previously done a partial tear down on the machine to see if I thought I could do the repair. The dealer try's to scare you with warnings about special tools etc. Looked OK and after reading other comments on this site, I thought I would try. The only comment that I would add to what has already said is that you should have the recommended sealer or an equivalent sealer. I used weatherstrip adhesive that I had on hand. Hope that it holds up! Like it says in the directions, the seal will lift up if there is too much sealer under the lip of the seal. Just hold down the seal with a weight until the adhesive sets up and then it will stay. I've fixed cars for 30 years and this was an easy repair comparable to replacing wheel bearings.

checked for unbalanced load. still banging. removed lower front panel by removing 2 screws. then removed front top panel- 2 more screws. turned unit on spin cycle to see what was going on. this is dangerous as many moving parts are exposed, so keep everything clear. banging was the tensioner slamming back and forth. unpluged washer from outlet and felt along the belt to find part of the 'v' shaped balt had come part, leaving a gap in the "v". ordered part.when i got the part, i removed 4 larger bolts that held the motor, pully, and pump. i unplugged the wires for the motor, and removed the belt from the bsket side pulley assembly by slipping it off and under the shaft. i removed the torx screws that held the pump on the motor and removed the belt. PAY ATTENTION to how the belt was in between the pully and pump assembly or you will have to remove and redo it. reassemble the pump over the belt, pully, motor, and put the belt on the drum side pully before bolting it to the washing machine. it is fairly heavy and tight, so you might need help. this was not hard and you do not need to take apart the washer except for the two front panels and the motor assembly. i just pulled the unit away from the wall and tipped it back to access the inside. take your time and pay attention, and make sure it is not plugged into the wall and you should be fine.