CAV4000AKW Magic Chef Washer - Instructions

used video provided on repair procedure.

First i unscrewed the bottom latch to check inside the maching, i then disconected the vertical style pump with pulley from its position and i discoverd a huge crack that was made by a loose pulley. After that i ordered another pulley from this web site easaly installed the pulley and now my maching works like new. The part was less than 50 bucks i saved over 200 bucks by not going out and buying a new machine.

On a scale of 1 to 5 (with 5 being the most difficult), I would rate this a 2 or 3. It is just a matter of knowing how to access the pump. First I unplugged the washer. Then used putty knife to push in clips to lift up top of washer (the clips are located about 1 inch in from each side). Used socket to remove the two screws holding on front panel. Disconnected the two hoses from pump using pliers to squeeze clips (be sure to have cup or bowl handy because water will come out of the hoses). Lifted up washer and removed belt from pump. Used socket wrench to remove pump and replace with new one. Reattached hoses and belt. Reattached front panel and closed the top of the washer. Everything was easy to access.

Hving read some of the tips in regards to this repair I set out with equal parts of confidence & apprehension. The advice of shifting the tub toward the hinge to be removed is in itself the key to the whole procedure. After having done so & wedging a dust pan handle between the tub & frame to first one side & then the other, I removed the entire lid with the hinge & hinge pin assys. attached as ther is not sufficient clearance to slide a servicable hinge pin from a hinge when only one hinge has beeen removed. With the lid completely removed access to the hinge pin(s) is straight forward. I suggest screwing & unscrewing the fastening screw into a new hinge assy before mounting the hinge onto the machine & also using an offset philips screwdriver or ,as I did, a 1/4" drv. ratchet with a #2 philips apex bit which allows for a better feel & more control over the upside down blind operation of removing & replacing the fastening screw into the hinge assy. Hope this helps. Tom

Unlike most videos, mine had a solid frame, no access panels. Following, is my disassembly & repair: I disconnected the water supply lines and drain hose. I slid the washer out into the center of the garage & removed the 9 base screws from the base plate. I slid the frame away from the base, leaving the working parts exposed. After pulling the working mechanisms from the outer frame, I turned it (drum, transmission & base) upside down. I used a pair of vise grips, pinched them onto each spring & removed them, using a downward motion it was a lot easier. I placed the base plate aside, removed 3 opposing screws holding the snubber ring & put 3 longer 8-32 screws in to hold the brake assembly. Then I removed the 3 remaining screws, lifted the plate & replaced the ring. Then I reversed the process, replacing the old springs with new ones & finished the job in about 2 hours.

Actually I got on YouTube and looked up the problem and watch the short video of it and went from there and it showed me how to take everything apart what the problems were and as I did take it apart and found out it was exactly what they said I simply reversed it just ordered the parts and put them in and took my time to make sure that everything was to specs as I've measured the clearance of the break and said all the hardware back in place it was quite simple yet it was just time consuming took me about two and a half hours but it runs quiet spins great just like a brand new one I couldn't be more pleased with it and I saved quite a bit of money doing it myself

As described in video; however, the video does not match the model I repaired. Most stuff is the same. Hardest thing to do was installing the new springs on the back of the tub (2 of them).

I took out the agitator first, then I took out the inner tub, next I took out the outer tub, and last I took out the transmission assembly. After replacing the snubber I put the transmission assembly back on, then the new outer tub and next the inner tub. Last I put the agitator back on.

Removed the inner basket and outer tub to replace the gasket and rubber seal. just had to remove about a dozen screws to get it out.

Tipped the machine up to replace the belt.
The noise didn't go away at first. I decided to spray all the pulleys with some silicone spray, that did the trick.

Pop the top of the washer and use the nutdriver to remove the two screws holding the frontpanel on. Use the nutdriver for two more screws holding the plastic motor cover on. Use nutdriver for the two BIG screws holding the motorplate to the washer frame. After this, I literally beat/chiped/sawed the old motor geat off. Once that was done, I put the new one on; had to use a hammer to knock it all the way on (try not to damage the clips). Reassemble everything. Flip washer over and place bet around two smaller gears. Rotate main tub gear to feed belt on. Make sure you use the nutdriver to loosen/tighten the motor positioner screws in the slots if things aren't working here.
The only really hard thing was taking the old motor gear off.

Removed the front panel to get some light in to the machine. Removed the two hoses connecting the pump to the drain and tub. Removed the three screws holding the old pump in place. Did the reverse to install.
This was a piece of cake.
Thanks for having the parts needed to do this job.
Tom

Replacing the pump with the new pump was very easy for me, because of my degree in Mechanical engineering, so I am use to dealing with pumps, engines, gears,etc. However, my wife watched me do the entire job and she is now able to replace this part in the future. The design of the Maytag is very simple to repair, and for that I am very greatful that we can order the parts and do the repairs ourselves withhout having to call a repairman. This was our first problem after 6 years of smooth operations by this washer.

Took off the back plate. Looked to see where it was leaking. Squeezed the clamps on top and bottom to remove from hose and pull hose out.

removed rear acess panel and used pliers to remove leaking hose then reinstalled new hose..

Followed the excellent utube instructions you provide. Piece of cake when I followed the video. The rear springs became much more difficult because my model does not have rear access panel. They were the only stuggle. Thank you for doing the repair videos