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CAH4205AWW Crosley Washer - Instructions

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All Instructions for the CAH4205AWW
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Customer:
Kevin from Trumbull, CT
Parts Used:
22004481
Difficulty Level:
Really Easy
Total Repair Time:
Less than 15 mins
broken lid hinge to detergent dispenser
Had to Bow the new lid so the hinge pins would fit. with pins in place lid springs back to original shape.
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Customer:
Eric from Lomita, CA
Parts Used:
22004481, 22002290, WP22002012, WP98006631
Difficulty Level:
Easy
Total Repair Time:
Less than 15 mins
Tools:
Screw drivers
Dispenser Bezel and lid cracked
Removed 4 screws from bezel, replaced with new bezel and dispenser lid.
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Customer:
DAVID from SANDY HOOK, CT
Parts Used:
WP22002960
Difficulty Level:
Difficult
Total Repair Time:
More than 2 hours
Tools:
Nutdriver, Socket set, Wrench set
Bad tube seals and bearings
Disassembled washer as per directions with seal kit. Removed inner tub. Cut both tub shaft bearing in half; punched out from outter tub. Installed new bearings using .5 inch threaded rod, washer and bolts. Installed new seal on inner tub shaft. Installed inner tube. Re-assembled washer.
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Customer:
James from Lincoln city, OR
Parts Used:
12002533
Difficulty Level:
A Bit Difficult
Total Repair Time:
More than 2 hours
Tools:
Nutdriver, Pliers, Screw drivers
Stinky Neptune front door seal-Mildew
The replacement was not complicated. It took me more time because the details are not in the videos and I had to do it twice because I didn't get the seal on correctly the first time. I used the Neptune videos available on you tube for the basics. Use the "inspecting front door lock wax motor" video for a start, but be sure to take off the top front crosspiece also for easier access to the spring that tensions the seal retainer cable. You don't have to disconnect any wires, just lay the door lock assembly gently to the left of the washer. The old seal comes off very easily, using the front loader door seal video. My washer was an early one without the drain tube so I had to get the drain tube and clamps separately and drill out the tub nipple to the left below the seal. I used the biggest drill bit I had that fit inside the nipple. The tub is plastic and very easy to drill. Most of the plastic shavings will come out toward you if you drill slowly and don't push too hard on the drill. I also used my shop vac to try and get out any other shavings. I used dish washing liquid as a lubricant to help put the seal on and used too much. It doesn't take very much. The spring that tightens the inner seal clamp/cable was very hard to attach and it did require two locking pliers [vise-grips] and quite a lot of effort. You have to hook one end of the spring to the cable that wraps around the seal, hold the other end of the cable with locking pliers, the free end of the spring with locking pliers, and stretch the spring to hook it to the free end of the cable. There are some other methods described in various forums and one of them might work better for you. When I was an auto mechanic we had a special tool that helped attach springs like this on drum brakes. I was sure wishing that tool was still in my tool chest but it was not. This was the most difficult part for me, getting the cable and spring all in place and stretching the spring without dislodging the seal and having to start all over.I didn't get the seal aligned correctly the first time and had to do it over after putting ever thing back together and washing a load of clothes. I could have avoided that by carefully inspecting the seal before I put everything together. When you put it back together the end of that red or green nylon line that looks like weed eater line goes under the soap/bleach dispenser bezel on the top so you can manually open the door if the wax motor goes bad and it won't unlock.
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Customer:
Douglas from Cape Coral, FL
Parts Used:
W10181639
Difficulty Level:
Difficult
Total Repair Time:
More than 2 hours
Tools:
Nutdriver, Pliers, Screw drivers, Socket set, Wrench (Adjustable), Wrench set
loud noise during final spin cycle
Removed front panels, lifted top to open position, removed back cover, removed drive belt, drum pulley, removed rear bearing snap ring, removed seal clips, removed 3 baffels then the 3 mount bolts. Pulled out spinner support and the inner drum. Removed the rear bearing #6206LL with brass drift rod and heavy hammer (came out with little effort. The front bearing #6207LL I soaked with penatrating oil overnight (this bearing was making all the noise as after 11 years water finally got to it) The next morning I had little trouble removing it with the brass rod and hammer, taking my time to work my way around driving it out. After cleaning everything up, assembly was the reverse, carefully driving in the new bearings. The new lip seal was the most difficult getting started without going in crooked. Time spent was a good 8 hours (it would have been more if the outer drum was removed) and the cost of everything was $167.09. Thanks to Part Select, the spinner support assy came the very next day. The two bearings came from Bearing Supply & Depot Inc. The washer operates like new!! Very Quiet!!
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Customer:
Cary from Spokane, WA
Parts Used:
12002022
Difficulty Level:
Difficult
Total Repair Time:
More than 2 hours
Tools:
Screw drivers, Socket set, Wrench set
Horrific Clanging Noise from Bearings' Disintegration
Thanks to Partselect's accurate parts' lists, and installation video, along with others' posted installation trials, gained confidence to attack problem on my own (coupled with repair (or should I say, "replace")men's advise to trash machine). Bearings had basically disintegrated, causing inner tube to be out-of-alignment, and rub against outer tube. Would just like to add to what others' contributed, that I found Plumber's Tub Drain tool to work very well at knocking-out larger front bearing (was perfect fit to ID of bearing). Had to Dremel cut out rear bearing, but quite accessible from rear of machine. Otherwise, alot of cleaning from 13yrs. of useage. Thanks for everyone's assistance!
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Customer:
Brian from Shoreview, MN
Parts Used:
12002022
Difficulty Level:
Difficult
Total Repair Time:
More than 2 hours
Tools:
Nutdriver, Pliers, Screw drivers, Socket set, Wrench set
Seal failure causes bearing failure
I had pretty much the same experience as others. Difficult parts were 1) removing the inner tub, I used the blunt side of an axe with a 4x4 after several hammers would budge it. 2) removing the old bearing, like others I had to cut them out using a Dremmel with a steel cutting disk from Home Depot ($15) Wear eye protection as sparks are flying! Cut out the inner race and the bearing fell out, then cut V notches in the outer race, trying not to cut into the bearing seats on the tub although I did have a couple small cuts, then hammered it out from opposite side. Installed the new beaings and metal sleave between (what is the sleave for?). I tapped both bearing up against the seat shoulder but with the sleave in between there's not enough room and the new bearings turned real hard as the sleave is binding them. (Minor panic). A couple taps with hammer and chisel on the inner bearing from opposite side to push it out created enough room and the bearings turned real easy. Suggestion; plug the drain opening in the bottom of the outer tub with a towel or sponge to prevent pieces of the old bearing from falling in there. I saw one ball roll down in drain, so I tipped the machine on its side and several balls washed out plus pieces of the old bearing. I had a towel laying over the top but that wasn't enough, needs to be stuffed down in the opening. Re-assembly was easy and the machine runs perfect. The wife is very impressed. Total investment approx $85 (kit, bearings and cutting disk) plus about 8-10 hours vs $800 repair or new machine.
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Customer:
Bernie from Phoenix, AZ
Parts Used:
12002533, 12002022, 12001788
Difficulty Level:
Difficult
Total Repair Time:
More than 2 hours
Tools:
Socket set, Wrench (Adjustable), Wrench set
Bearing replacement during lip seal replacement
Accessing the bearing housing was quite easy and the PartSelect videos were quite informative. Upon removing the lip seal the bearings obviously needed to be replaced. The bearings needed to be purchased from a local supplier and we used Grainger #6L028 (rear bearing) and #6L029 (front bearing). We needed to apply a generous amount of Liquid Wrench and used a long drive punch pin and a 3-jaw pilot bearing puller to remove the bearings. After removing the rear bearing we broked the puller on the front bearing, but were able to remove with the punch pin with the access created at the rear of the drum. Reinstalling the bearings was text book, we used a long bolt with large washers to pull the front and rear bearings together, with the spacer inserted between them.
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Customer:
William from Jennings, FL
Parts Used:
12002533
Difficulty Level:
A Bit Difficult
Total Repair Time:
1- 2 hours
Tools:
Nutdriver, Pliers, Screw drivers
Door Boot had developed a worn place at the bottom of the boot
This is a stacked Neptune washer. You must take the door, front covers of the machine, plus remove the light and wax motor section to the side. You must disconnect the bleach and softener dispenser connections near the bottom of the washer to get the front portion off so that you can get to the boot. Catch the excess water in a pan to avoid getting the electrical circuit board wet. Take the boot off. This is easy, but the spring that holds the small cable around the boot is a bit tough. You can do this with the needle nose vise grips. Place the boot on the tub first making certain that the small notches in the boot line up properly onto the washer ridges. I had to use a 2 X 2 to pry the tub down so that my friend could get the boot lined up on the tub. Some stretching of the boot is required. Place the cable around the boot on the washer and use a strong mason's cord or similar cord and tie the ends of the cable as tight as you can get it so that the cord holds the cable in place. Place one end of the spring into the cable end and taking the needle nose vise grips pull the spring until it can be placed into the other end of the cable. When finished, take a knife and cut the cord and pull it out. The spring is very strong so it is difficult to pull it into place. Since I am old, I had to enlist a friend who is an appliance repairman to get the spring on. That is the most difficult part. Lastly, you get some dish soap and place around the inner part of the boot where it fits onto the other section of the washer so that you can get it on easily. Reassemble the parts and everything should work OK. Don't remove the plug at the bottom of the new boot unless your washer happens to have the drain connection.
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Customer:
Alethia from New Braunfels, TX
Parts Used:
12002533
Difficulty Level:
A Bit Difficult
Total Repair Time:
1- 2 hours
Tools:
Nutdriver, Pliers, Screw drivers, Socket set, Wrench set
washer boot was leaking
Followed the video, besides the spring, everything was easy.
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Customer:
Gregory from Martinez, CA
Parts Used:
12002022
Difficulty Level:
A Bit Difficult
Total Repair Time:
More than 2 hours
Tools:
Nutdriver, Pliers, Screw drivers, Socket set, Wrench (Adjustable), Wrench set
Lip Seal failed allowing water into the bearings became very noisy and then failed when the rear bearing came apart.
I went on your site and found out the Bearings were not sold separately by Maytag and that they wanted $800.00 for the entire outer tub in which the bearings are pressed into. I read another post on your site where someone referenced some NSK bearing part numbers. I went to my local auto parts store that cross referenced the NSK number to Timken Bearings (a high quality automotive bearing). Following the instructions I hammered out what was left of the old bearings cleaned everything and pressed in the new bearings. When the Lip Seal kit arrived I pressed in the new seal following the instructions provided, reassembled the washer and it’s as good as new. Total cost just over $100 in parts and a few hours labor. Removal of the old bearings was a difficult task especially since mine were in such bad condition as water must have been slowly leaking into them for some time. If you have some basic automotive repair skills and or some knowledge of how to remove and replaced pressed in bearings I would recommend this repair. In my case money was the motivating factor with 2 kids in college and a wife who would have insisted on a new matching set of a washer and a dryer instead of just replacing the washer.
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Customer:
Charles from Chicago Ridge, IL
Parts Used:
12002022
Difficulty Level:
Very Difficult
Total Repair Time:
More than 2 hours
Tools:
Nutdriver, Pliers, Screw drivers, Socket set, Wrench (Adjustable)
Noise in spin cycle would give you a headache.
Being a seventy five year old man I was reluctant to taking on this job but after getting prices for the repair or replacing the machine I cringed and trying to save some money I took on this job.Got all the information I could find on line I got started.Taking machine apart was easy and remembering to keep parts separated is something I learned from my mechanical back round is a must.Pictures also help.Taking out spinner drum easy.Bearings a nightmare If you don't have a bearing removal tool.Front bearing had to be cut out with a dremel tool and zip wheel being careful not to destroy the race.Removed spindel from spinner drum as I could see that for me to put shaft in hole would have been a problem.Put new improved seal in.Easy part.Reassembled. Springs and clips hard.Washing again and quiet.Wife happy four days later.Old guy sore.All done with outer tub in machine.Estimated savings Big,Big,Big.Getting big steak dinner and big kiss.
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Customer:
Scott from Curtis, NE
Parts Used:
12002022
Difficulty Level:
A Bit Difficult
Total Repair Time:
More than 2 hours
Tools:
Nutdriver, Screw drivers, Socket set
Loud noise when in spin cycle
I was sick when I heard the noise from our washer. I looked online at new ones and found out it was going to cost between $1000 to $1500 to replace it. While looking online I found the PartSelect site. Unbelievable! I put in the model #, read the posts, ordered the parts and within a few days they were in. Using the video and the posted instructions I took it apart and replaced the bearings and seals. The whole thing took about 3 hours and we were back to washing clothes. Total repair costs were about $160 to $180. Compared to the price of a new washer, you guys saved the day.
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Customer:
Harold from Niantic, CT
Parts Used:
6-2717080, WP22002023, W10181639
Difficulty Level:
A Bit Difficult
Total Repair Time:
More than 2 hours
Tools:
Nutdriver, Screw drivers, Wrench set
10 year old frontloader while spinning sounds like a jet engine, i should have fixed it sooner, after about 8 months it started banging too.
Followed the PartsSelect video for the seal replacement, which was step by step and spot on, I just had to add the bearing replacement part myself. Once it was dissembled I drove each bearing out by tapping them with the hammer and drift. My model had no bearing retainer ring. I did not remove the outer drum from the washer. Clean the aluminum hub real well, scrape it with a utility knife to remove corrosion, wipe with a solvent soaked rag, etc. I disagree with other methods ive seen while researching, like a wire brush in a drill, because you will remove aluminum material from the hub and the bearing wont fit as tightly as designed. tap in the rear bearing til fully seated. I did the rear first because gravity then held the spacer in place. Set the spacer in place, noting that one end is "flared" to a larger diameter, so it seats against the larger race of the front bearing. Align and start the front bearing in place. The spacer needs to align with the bearings so it bears against the inner races of the bearings. So to hold it in place I rolled up a piece of light cardstock, slid it thru the spacer and bearing, and as it "uncoiled" it aligned the spacer. Pretty well. I did have to tap the spacer a little with the drift after the bearings were in, but just a little. After that, back to the video for the seal and reassembly. Only other comment I have is to locate the bearings early. I ended up going to grainger for one and Napa for the other. And no one could seem to cross the "DU" part of the original NGK bearing. The DU means it just has seals on both sides. Pretty standard stuff. That could have been easier. Also hold off ordering extra parts. I have found PartsSelect is really quick getting stuff out. I ordered an inner drum because i heard from other research that that could cause the banging noise. My banging noise was from one bearing disinegrating and the balls breaking up inside the hub. Shipping the drum back cost 70. UPS wanted 160. So that could have gone better, but I didn't want to let the machine sit too long. Next time I'll let it sit a couple days.
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Customer:
Brian from Waterford, WI
Parts Used:
12002022
Difficulty Level:
A Bit Difficult
Total Repair Time:
More than 2 hours
Tools:
Nutdriver, Screw drivers, Wrench (Adjustable), Wrench set
Bearings out on tub.
Removed tub replaced bearings. Put in new seal. Be aware drawing on instruction shows seal cup instaled from wrong side of seal. Other wise went well. Got bearings from McMaster Carr.
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All Instructions for the CAH4205AWW
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