GBD277PDS4 Whirlpool Wall Oven - Instructions

parts arrived in 3 days along with easy to follow instructions. could not have been easier...made kitchen aid look like a class of clowns...

The only difficult part of this repair was figuring out how to get the oven door off. Most instructions advise you to flip the hinge locking clips, then lift off the door. But this oven does not have hinge locking clips. What it has is holes in the hinges, just behind the hinge pins. To get the door off, you need to open the door and insert some 3/16' pins in those holes, then close the door and lift it off. I almost got this right the first time, but I used 1/8" pins, and they didn't work, too small. It took me a long time to figure out to use bigger pins. Once the door is off, it's just a few Philips screws to work your way down to the glass. There are 4 layers of glass in this door.

I read all the repairs. Turned off power to oven. Was ready to clamp clips so the don't fall behind oven and Crap!! One clip popped off so easy, it went behind insulation. Had to pull oven out. Put wire through, connected everything. Turned power on and oven and broiler work great.

Removed oven from the wall. Take off back panel. Removed thermal overload thermostat. Replaced with new part and works great.

Like others said, the trick was getting the oven door off. If you don't have the instructions, here's how: Open the door all the way. Shine a flashlight on the hinge, and you will see an open hole about 3/16" diameter below the hingepin and toward the oven. With the door open, put a 5/32" allen wrench or any other comparably-sized metal pin into the hole in each hinge. With the pins in place, close the door as far as it will go, which is almost but not quite fully closed. Put one hand under the door handle, the other hand under the bottom of the door, and pull the bottom of the door down and out. With maybe a little wiggling, it will come right out. That's really all there is to it! Taking out all the glass layers is straightforward; you don't need any instructions to see how to do it.

replace thermal safety switch on back of oven

I followed the step-by-step instructions from Steve on the part select videos posted on Youtube.

1. REMEMBERED TO SHUT OFF THE APPLICABLE 240V BREAKER. 2. Carefully removed the 2 screws holding the element to the oven structure 3. Carefully extracted the 2 wires from the holes at the rear. 4. Carefully removed the wires from the old element 5. Attached the wire sockets to the new element. 6. Carefully eased the wires back through the holes at the rear 7. Attached the 2 screws through the element holding clamp to the rear wall of the oven. Everything went better than I had expected.

You need to replace both the left and right springs. Open the door completely, . Insert a short screw in each pin hole on each spring bracket.slightly lift the door and pull out. remove the four screws that secure the front panel. Remove the four screws that secure the springs. Install the new springs and replace the front panel. Replace the door assembly into the oven, remove the pins that were shipped with the hinges and you are done.

Lower the oven door. Insert the locking hinge pins. Pull the door away from the oven. Remove the 4 screws, 2 at the top and 2 at the bottom, to remove the front panel. Remove the 4 screws that secure each left and right spring. Remove the old springs and install the replacements by reversing the procedure. Remember to purchase 2 springs.

I found several posts about Whirlpool/KitchenAid ovens having this problem and most of the time this required a replacement of the thermal fuse. Other than the large number of screws to remove the oven and the sheet metal coverings, replacing the fuse was mostly about waiting to get the part. If I had a local dealer with the fuse, I probably could have been baking Deep Dark Chocolate Cheesecake that same evening. Even so, this particular repair should be left to those familiar with doing moderate-level handyman type repairs. You have to make sure the breaker is off and beware of the sharp edges on sheet metal. Fortunately, the fuse was easy to find using online documentation for my model. Part Select was very helpful when my original order did not arrive. Their customer service was great!

The repair went well & the part came in on time for thanksgiving thank you

Removed wall oven from wall. Removed back cover. Unscrewed thermastat and removed old thermastat. Screwed in new thermastat and put back together.

PartSelect service was quick and good and the price was about 35% of having the appliance store replace the hinges. We have two wall ovens - one a Whirlpool and the other a Kitchen-Aid - and strangely enough both use the same hinges. The oven door hinges are the weakest part of the ovens and we have had to have them replaced before. After paying over a $175 each for the repairs I was shocked to see how quickly they failed. Within 8 months one had to be propped closed with a broom handle and the other with a stool just to keep the doors closed so my wife could use the ovens .. and keep the oven light from staying on all the time.
My wife was ready to call the service people again when I said let me see if I can replace the hinges. I looked at the YouTube videos on oven door hinge replacement and it looked easy enough. I found PartSelect had the replacement hinges so I decided to start with one oven to see if I could do the replacement. It took almost three hours to get the oven door off and the hinges changed. Why? Every demo video on YouTube showed opening the door all the way and flipping over a lock that stopped the door closing at that almost closed point. This allows you lift up on the oven door releasing the hinge arm from the catch so you could slide the oven door away from the body of the oven. Guess what! These hinges didn’t have that little flip over lock!
I finally managed to get the door off using a screw driver to help me disengage one of the hinges from the oven itself. The rest of the hinge replacement went exactly like the demo videos described. Now I had to get the door back on the oven.
I held the door as shown on the videos and it slipped right in, but when I tried to close the door the whole thing was too high and bound. Messing with it I finally heard something drop out and onto the floor. I picked up this little apx. 1/8th inch diameters by ¼ inch long pin with a flared crimp on one end. I looked carefully at both hinges with a flashlight and saw that there was a pin like that on one side and not on the other. I slipped the second pin out of the remaining side and suddenly the door closed perfectly. It was then that I realized that the pins acted like the flip over lock! The problem was the new hinges had the pin and the old one did not, and you should not remove the pin from the new ones before you put the door back as it holds the hinge in a tension needed need to fit the door back on (and that tension is strong).
So there is a trick. You will need something to function as those pins, like a 16p finish nail, when you remove the oven door.
I immediately ordered hinges from PartSelect for the second oven .. saving the pins from the first hinge replacement. The second set of hinges arrived two days later and I opened the second oven door and put in the two saved pins – the door lifted off perfectly and 15 minutes later it was back on with new hinges. By the way, I saved the now four little pins in a zip-lock bag and put them with our file of appliance manuals. If I have to replace the hinges again I will have the pins I will need for removing the door.
One other thing I learned was why I believe the original hinges worked for several years while the ones installed by the service guy failed in months! On each of the ovens the service guy had replaced only one of the hinges. You could see the grime on the 4 or 5 year old ones that wasn’t there on the months old ones. I wish I could show you the pictures I took of both hinges (which this site won’t let me add), but the two hinges placed side by side had slightly different length and shaped locking arms (that part that slides into the body of the oven). On that first door I struggled with I couldn’t understand why one side just slid out while the other I had to force out. Looking back it was the old hinge that slid out and I don’t believe it was ever engaged as the locking arm was slightly shorter and a different sha

After reading other repair reports and talking to a representative, I ordered the thermal overload safety thermostat. Relatively easy to install after removing the oven from the cabinet, only it did not work. After going over the wiring with a voltage meter, we discovered there was no power to the upper oven, only the lower oven was working. Took the panel off the top of the oven and found a wire which was not attached to anything. Never needed this part at all. This oven was purchased from a second-hand store and was used in a remodeling. $52 for part and $100 for serviceman to make the oven operational.