WRF540CWHB02 Whirlpool Refrigerator - Instructions

Heated new gasket in dryer. Removed old gasket. Took less than five minutes per door and I am 78 years old!

The repair was pretty simple once we had the new one:

Unpacked new gasket and used a little heat in places to straighten it out.

Removed old gasket
just started at one corner by pulling out of groove and went around the door till all of gasket had been removed from the groove around the door.

Installed new gasket
Inserted into groove on one corner and then went around the door until all of gasket had been inserted.

Closed door and checked that there was good coverage all around the door.

The part arrived as expected. I detached the existing mullion rail using a socket wrench and disconnected the wires, which was as easy as pulling two pieces apart. Then I connected the wires to the new rail, slid the part into place and used the socket wrench to secure it. As easy as could be and good as new! In total, it took a matter of minutes.

Removed old seal and installed new one. Whole job took less than ten minutes. Repair video made it very easy to do! Be sure to allow proper relaxation of new seal before install.

Removed the old gasket by pulling it out of the groove and installed the new gasket using my fingers to push the gasket into place.

This is a bottom freezer refrigerator. Had to remove the freezer door and bottom shelve to make access to the ice maker possible.. Removed the old ice maker using a 1/4" nutdriver to loosen, but not remove, the top 2 screws. Removed the bottom support screw completely.. Detached the wiring harness from the freezer connector and lifted the ice maker up and out of the freezer. Installed the replacement ice maker in reverse order, slipping it over the loosened top screws. Tightened them, making sure the usit was level, then inserted and tightened the bottom support screw . Plugged the wiring harness into the freezer connector.. Unit produced ice within 3 hrs. .

I was getting small sections of ice and a snow like build - up around the freezer door. I thought that the door was not sealing tight enough and that the cold air was leaking out. The original door gasket appeared to not have any flexibility anymore and was getting hard. I ordered a new door gasket from PartsSelect. When the gasket arrived it was in a large enough box and that saved me some time as the gasket was not "crushed" to the point where there were a lot of kinks in the gasket. I used a hair dryer on low to warm the gasket and stretch it out some. The freezer door required me loosening four small screws and lifting the door off. I placed the door on an old blanket so not to scratch the finish. It was easy to remove the old gasket and after doing so I cleaned the track where the new gasket was to go with isopropyl alcohol, Once cleaned, I placed the gasket over the channel in the door where the old gasket had been and started installing the new gasket. I started at the corners and you can feel the gasket snap into place. Once the four corners were done I started at the top and installed the gasket the rest of the way. You can feel it snap into place. as you work your way around the gasket channel. Once the gasket was in place I placed the door on the four small grooves where the door had been and tightened up the screws. I made sure that no white from the inside of the freezer door was showing after the gasket was in place and that the gasket had some "spring" to it. The door was back on, the gasket was tight and it appeared to be a good seal. Around 12 hours later I checked the freezer and there was no more ice or "snow" on the edges of the freezer. While the gasket was not inexpensive, it is a genuine OEM piece, and the gasket is a lot cheaper than a new refrigerator!
I hope this was helpful...

we removed all the lower stuff,so we could get to the part.
unscrewed all pieces 3 screws
than removed it all in order..
than the hard part came ,when we had to figure out how to remove all the moving parts.from the back ..after a little wiggling we figured it all out and got a part...the new piece in and all back together...my husband and i did it in about 45 minutes,,,also gave us a chance to get those really hard places in the back to clean...thanks for all your help in helping me id the part..
thanks
linda landsdowne

The peg on the door broke off the left end cap. This seems to be a bad design on the part of amana. It's happened twice now. Very fragile. The repair was so easy that my wife tackled it while I was at work because I was too busy to do it. She said the only problem was removing all the trays, shelves, and drawers out of the fridge and putting that back together which is a bit cumbersome and tricky. The actual part removal and replacement is straight forward once the other stuff is removed to get to the screws that are holding the end cap on. When I did it for the right end cap it was a bit more challenging because there were more parts that had to come off and go back on. I am happy that this can be easily repaired, but not happy with amana that the sliding drawer and door are so susceptible to breakage at the two pegs. This is a flaw in the design.

Took out the drawer and upper rack out of freezer removed back wall from freezer took out fan motor housing and replaced motor and thermostat. Works like new now.

Unscrewed all related parts and also took out drawers and glass shelf. Reused plastic slider which raps around right corner to the back wall of the unit. Make sure to remember how this plastic slider fits into the new end cap, it is a little tricky putting it back without cracking it. Suggest take a digital picture as to how it fits together before taking the slider out of the old end cap. Reinstall same way as you took it out. Good time to clean while everything is out of the bottom of the refrigerator.

just pop the old one out popped the new one in its replace.

Remove back cover
Remove drip thing from top to tray in the back
Remove fan motor assembly. This is squirrely. Top bends towards you, bottom pushes in to the unit. Not fun.
CAREFULLY remove copper tube that rests on drip tray
Remove tray - there are clips in the front that get released by screwdriver
Clean up
Replace new tray
Replace copper tube
Play with fan motor assembly till it fits. It doesn't look like it's gonna work until it does. See youtube videos on this.
Replace drip thing from top to tray - I forgot this one the first time.
Replace cover.

This is a simple, but squirrely, repair. Right on the border of easy (because so few tools and steps) and A Bit Difficult because of the patience required.

Simply cut the water tube on both sides of connector and push in the new one.

Watched video. Unplugged refrigerator and popped out switch. In plugged connector and pushed switch in place. Plugged in refrigerator and the light worked