KSBS25FKWH01 KitchenAid Refrigerator - Instructions

I wasn't sure what the problem was, but the ice maker seemed simple and on-line resources suggested the control and motor assemblty was at fault. I searched the internet and Partsource had great diagrams which I could match to the part in hand. The price was right (way less than the local stores) so I ordered it.
I unplugged the unit from the power in the freezer, but unplugging the entire refrigerator works too. I pried off the white cover on the front of the ice maker, which snaps in place top and bottom. There are three screws holding the contoller (the entire front piece), remove them, pull off the controller and push the new one in place. You may have to turn the blade shaft to line up the notch on the shaft to the motor. Then reinstall the three screws, The screws go into plastic so it is easy to cross thread them, so be careful, I actually think I did with no ill effects. Snap on the cover and repower the unit. Done. Simple and quick.

Icecubes came out half-way, and refrooze. I figured out, that the melter does not work (HEATER in the icemaker) Voltage measured 105V no load. Studied the Internet, and folloved an advice: shorted the back wire and the blackwire with white stripes.these go to relay contacts. It seems, that the relay contacts are no good on Infrared receiver boaed. I turn off manually the icemaker, when needed

I turned off the water supply and disconnected the power. Then I removed the back cover plate and the two water lines. Fortunately the water lines are a different size so it is not confusing which line goes on each outlet. Then I loosened the two screws that fasten the valve assembly. It requires a nut driver with a flexible drive or a 1/4" socket set with a "U" joint. We were then able to disconnect the third water line on the back side of the valve assembly. I then reversed the sequence to install the new valve. The only difficulty is getting the screws started on the valve assembly.
The trouble shooting guide in the Kitchen-aid user manual is totally inadequate. I bought and replaced the whole icemaker unit when all I needed was the valve.

First, I replaced the auger motor at a cost of $87.00. That job took about 15 minutes and was very easy, but it still didn't work. So, I took off the front panel that covered the ice/water dispenser controls and some white plastic parts rained down out of it. I then discovered the problem was the mounting points that held the ice dispenser switch in place. The $13.00 white control bracket fixed the problem. Should have checked this first, as I later learned that the motors rarely go bad.

The ice mold has a coating on it. Over time the coating deteriorates. If your ice maker leaks water into the ice reservoir inspect the mold to see if the coating is compromised. If so, replace with new.

Remove the ice maker assembly. 3 small hex screws. Unplug power cord. Disassemble ice maker assembly. Remove ice mold/heater. Replace with new. Reassemble.

The on-line video and the hard-copy instructions with the replacement part made it very easy. Just loosened the 2 upper screws and took out the bottom one. Eased the ice maker out a bit and disconnected the plug at the back (power was off). Checked the replacement part had exactly the same wiring harness - it did. Fitted the bail arm from the old one. So simply did the same process in reverse. So 15-20 minutes after I started, the job was compelete. It takes a while for ice to start coming, but it did, and after 24 hours I threw out the ice and started again to make sure the ice came from fresh water.

Unscrewed clamp holding water tube to refrigerator ice maker. Pulled water tube from ice maker and water valve inlet. Cut the new tubing to the exact same length and inserted one end to the water valve inlet and the other end to the ice maker then screwed clamp holding water tube back to the refrigerator ice maker.

Looking at the ice maker it is pretty cut & dried as to how to remove the unit. I took out the ice tray and just started removing all the mounting screws. The same for the mold ice tray & heating element. I was just sad that you did not have just the heating element separate from the mold ice tray.

Started the replacement of the existing dual outlet valve by removing cardboard covering the lower back of the refrigerator exposing the outlet valve. Closed the water supply valve at the wall. Removed the hose bibb water supply connection on the outlet valve by hand as it is only hand-tight. I used a small plastic container to catch the minimal amount of water left in the copper line. I removed the electrical connection on each solenoid valve (one for the in-door water supply and one for the icemaker supply). I removed the plastic supply lines from the outlet valve. I removed the screws on the bracket attaching the dual outlet valve to the refrigerator vertical rail. I reconnected the electrical connectors to the valve. I reattached the plastic supply lines to the valve, but did not tighten them fully at this point. I secured the bracket on the new valve to the existing screwholes on the refrigerator rail. The new outlet valve does not have a hose bibb connector, it has a compression fitting for the supply. I reused the existing copper supply line from the wall angle-stop valve to reconnect to the new outlet valve. (It would have been best to have cut the copper line and used a new furrel on the copper line). Note that the supply line now comes into the outlet valve from the top, not the rear as on the old valve, so now the dual outlet valve sticks out beyond the frame of the refrigerator. I tightened the nuts on the plastic supply lines on the valve. I had to cut the cardboard cover around the new outlet valve. Resecured the cardboard cover to the back of the frig. Checked for leaks, turned the icemaker on by lowering the shutoff arm, and after a few moments, the outlet valve opened, water flowed into the icemaker, and all is well.

Had to disassemble ice maker to install part. . .

I removed screws to rear cardboard cover. I then removed the condensor fan by unscrewing the nut off the shaft. I then removed 4 screws holding the fan motor. I then replaced the motor and reversed the process.

Just like they told me to do.Insert bottom then sides.

The wiring harness was a straightfoward plug in replacement after depressing the securing tabs, and did provide power to the icemaker. However, the icemaker would continually cycle, with the mold heater on at all times. I suspect this is what caused the thermal fuse to blow in the first place. Rather than spend more time replacing individual components, I eneded up replacing the full ice maker assy. The new ice maker works properly.

I removed the screws that attached the drum housing to the bin. I detached the auger & removed the broken drum assembly, turning the auger to the right, opposite what I thought it should be. I slipped the end of the auger into the new bin coupler & put it in place at the rear of the bin. Next I slipped the auger drum into place & tightened it to the left with a socket wrench. I screwed the drum housing to the bin, put the bin back into the freezer & I now have ice through the door again. Easy repair even for me, a 60+ woman.

The lining of the ice mold (Whirlpool) started flecking off (black flecks in the ice cubes), so I decided to replace the mold.
Loosen the two 1/4 inch upper nuts and remove the lower nut to remove the ice maker from the freezer. The hardest part was getting it unplugged. I used a small blade screwdriver to release the catch on the connector and pull it out.
Remove the ice maker front cover. If you have a skinny enough phillips screw driver, there are two deep set screws through two holes on the lower portion of the control module (otherwise, remove the three screws on the controller, unlatch the shut-off arm from the control module, and separate the controller to access the mold screws). Unhook the shut-off wire from the end of the tray. Unscrew the two screws holding the mold and remove the mold.
Remove the plastic hardware from the old mold and install on the new mold.
Attach the new mold on to the control module.
WARNING WARNING WARNING!!! The mold I bought already had the alumilastic on it for the contact point to the thermostat. When I installed it and tightened the screws, the alumilastic was dried out, didn't squash down, and dented the bi-metal thermostat on the controller, ruining it. I had to buy a new thermostat. Be sure to check that the alumilastic is pliable. If not, take it off and buy some fresh to put on there.
Re-install the ice maker. It took a while to get the first batch of ice because the ice maker was at room temperature and I had the freezer door open for several minutes. So the freezer had to get cold and the ice maker had to chill down. Once everything got cold, it started making ice again.