59678576803 Kenmore Refrigerator - Instructions

Not being a professional repair tech, I looked at this sites provided schematics of the ice-maker. I assumed due to the problem I had which parts to order. the parts arrived within 3 days and after I took the icemaker apart I quickly realized I ordered the wrong parts. I called and asked what to do. since I did not open the packaging for the "wrong" parts I was able to make a return. I then called back because I discoverd the part I really needed wasn't shown in the sketch. I was told that I needed to order a new motor and it would have the part I needed. I ordered the part and within 3 days it arrived. Once I had the new part I was able to quickly install. Now I have a icemaker that works better than new since ,now it does not seem to jam either.

To make the repair:
First remove the 1/4" nut head screw on the under side of the ice maker.
Remove the shroud covering the electrical connection.
Slide out the maker and depress the locking clip.
Disconect the electrical wires.
Pull off the motor cover (no screws).
Remove the three philips head screws from the motor housing. Gently remove the motor.
Next loosen the screws and pull the "black motor-mounting harness" untill enough clearance to remove the ejector arm and deflector tray. The new kit will have a new ejector arm and deflector tray.
Insallation is the reverse.
The schematics were very helpfull.
It was very simple and I saved a $150 service fee to have someone else do it for me.
PS. When I called I was able to speak to real live Americans who were able to help me, were pleasant, polite, and professional, AND they did not treat me like I was stupid because I am not a professional repair man. I will definately use this service again. and recommend to all my DIY friends!!

Looking at the ice maker it is pretty cut & dried as to how to remove the unit. I took out the ice tray and just started removing all the mounting screws. The same for the mold ice tray & heating element. I was just sad that you did not have just the heating element separate from the mold ice tray.

The ice mold has a coating on it. Over time the coating deteriorates. If your ice maker leaks water into the ice reservoir inspect the mold to see if the coating is compromised. If so, replace with new.

Remove the ice maker assembly. 3 small hex screws. Unplug power cord. Disassemble ice maker assembly. Remove ice mold/heater. Replace with new. Reassemble.

Watched installation Video on the website parts. I put the new gaskets in bath tube in warm water for a few minuets until the gaskets were warm and pliable. I removed old gaskets cleaned door facing and installed new gaskets as instructed on video. Thanks for the information on how to install because I was dreading trying to do this task. "Just follow and listen to the instruction on Video".

i had used your web site before and i read several problems that your readers had. i went to the back of the unit, removed the bottom cover and right there the i found the run capacitor and i chaged it. since i had only ordered this part to save money i went back and ordered the Start Device which when i took it off it was completely burned. the replacement part came labeled with 2 different compressor #, so i picked the one that i had and unpluged each wire. the part may differ from the one that it's in the unit but it worked when i pluged everything back on. it also helps to take a picture of everything before removing the wires in case you have to leave it and come back later. i hope to use this refrigerator another 10 years. thank you all for your help.

After lots of internet exploring and diagnosis, the icemaker comes right out, and with three screws out and in, the job is all but done. Don't pay anyone for this repair!!!!!

Pulled out on gasket seal at top right corner of door and when loose pealed the seal out around door. Installed gasket by inserting channel insert into door groove and pressed gasket in while lightly pulling down to stretch seal out to facilitate inserting gasket lip into door channel. Bada bing! Done. Good fit. Note: I laid out gasket in the sun to soften it up as there were some small wrinkles in material from being folded for shipping. Hair dryer would work too!

I could not determine if the solenoid water inlet valve or the ice maker unit was bad, so I replaced both.
In this model of the refrigerator, the freezer is a drawer on the bottom, so this makes access to the ice maker mounting a little tricky. The need to contort to reach into the back made this take longer and was more uncomfortable than expected. I needed to completely remove the screws for the top brackets, even though most instructions indicate you can loosen these and lift the ice maker off. Be careful to properly re-seat the water guide that directs the water from the inlet tube to the ice maker. That tended to interfere with re-connecting the wiring harness to the back of the freezer. Again, this was likely difficult because of having to bend over into the freezer.
The ice maker needs to be in the freezer for about 12 hours before the sensor in the black wire is cool enough to allow operation. I did not know this at first, so I was initially worried that there was a bigger problem. If you want to use the test functions with a jumper wire, be sure the door switch that controls the freezer light is depressed.
The solenoid value replacement was fairly straightforward. I found it useful to use a small open wrench to push the compression lock for the value-to-ice maker water tube to remove the old solenoid. Otherwise, replacing the water valve was simple.

Just pulled out theold and squeezed in the new. I forced it and it went in.

Could not figure out why this was happening suddenly. Then remembered I had recently changed the lid to one I had stored for over two years in the garage. They had sent me a replacement lid when the unit was less than a year old because the origianl had a crack in the clear section. Noticed it seemed a little warped. Thought I would replace it to see if that solved the
problem.
We had to replace the side panel of the draawer because the warped lid had broken the peg off of one side. I didn't want that to happen again.
The new lid did the job....This company is the only one I will use in the future for my appliances. Very easy to find parts and the pricing was better.

Removed the middle screw and the whole rail came of. Unplugged wires and removed old rail. Plugged in the new rail and slid top and bottom slides on and put on the middle screw. Job finished

replaced the poorly designed "duck bill" drain with this P trap. Very simple repair done by accessing through the back of the refrigerator. The video on this website walked me right through the repair. It did however fail to mention that the ice has to be removed from the inside. I had to remove the drawer face and pull outs. Then the ice maker and back panel are removed. I used a heat gun and screwdriver to chip and melt the ice build up. If one had the luxury of having another refrigerator to move food in to you could just unplug the unit until the ice melts.

Remove the existing mullion rail:

- Remove the screw from the center hinged cover.
- Remove the mullion rail by pushing upward. The top and bottom hinges slide over tabs attached to the door. I had to bump it gently from underneath.
- Disconnect the three wire connector that's underneath the center hinged cover.

Install the new mullion rail by reversing the above steps:
- Connect the three wire connector and snap it into its holder.
- Slide the new part over the top and bottom hinges. Be sure that all three hinges are correctly lined up before sliding the rail over the tabs.
- Push it down far enough that the hole for the screw in the center cover is lined up with its corresponding receptacle in the door.
- Replace the screw.

The lining of the ice mold (Whirlpool) started flecking off (black flecks in the ice cubes), so I decided to replace the mold.
Loosen the two 1/4 inch upper nuts and remove the lower nut to remove the ice maker from the freezer. The hardest part was getting it unplugged. I used a small blade screwdriver to release the catch on the connector and pull it out.
Remove the ice maker front cover. If you have a skinny enough phillips screw driver, there are two deep set screws through two holes on the lower portion of the control module (otherwise, remove the three screws on the controller, unlatch the shut-off arm from the control module, and separate the controller to access the mold screws). Unhook the shut-off wire from the end of the tray. Unscrew the two screws holding the mold and remove the mold.
Remove the plastic hardware from the old mold and install on the new mold.
Attach the new mold on to the control module.
WARNING WARNING WARNING!!! The mold I bought already had the alumilastic on it for the contact point to the thermostat. When I installed it and tightened the screws, the alumilastic was dried out, didn't squash down, and dented the bi-metal thermostat on the controller, ruining it. I had to buy a new thermostat. Be sure to check that the alumilastic is pliable. If not, take it off and buy some fresh to put on there.
Re-install the ice maker. It took a while to get the first batch of ice because the ice maker was at room temperature and I had the freezer door open for several minutes. So the freezer had to get cold and the ice maker had to chill down. Once everything got cold, it started making ice again.

turn off water and unplug fridge. remove ice maker bottom mounting screw. just loosen the 2 top mounting screws. unplug wire harness from back of fridge. remove old icemaker from freezer compartment. once removed, salvage square endcover and reinstall on new maker. unfasten wire harness from old maker and reinsatll on new one. reinsert thermal wire in new ice maker holding bracket. remove second wiring bracket and reinstall on new maker to hold remaining wires (not mentioned on "how to-" video). remove old ice maker on/off bale and reinstall on new one. remount new maker to top mounting screws, reinsert harness plug into fridge. replace bottom screw,