ZSEP420DYASS General Electric Refrigerator - Instructions

I started out replacing a bad thermostat, no problem,
when I hooked up the water, I found that the water resovior had a leak.
I replaced the resovior, easy fix, but I had to buy two 5/16 brass couplers.
then I found that the box would not get below 10 degrees, and the suction pressure was very low.
I figured that the fan motor was burned out, so I opened up the access covers, the fan motor was hanging there with broken mounts, so I replaced the motor, and repaired the mount.
Everything works great now, The parts shiping was very fast, I was impressed.
I thought I was going to get away without fixing everyones
HVAC problems when I retired.
Friends and family still remember that you are the HVAC man.
Tom

I have not yet done the repair. After watching this repair video two problems came to mind. First I only ordered one grommet not knowing that there were two (or more I don't yet know). The second problem is that this video must be for a fridge from like the 1940, but it looks NOTHING like mine from 2008. The manual shows a bazillion parts and frankly I'm just a wee bit afraid to get started, and I am generally very handy, buuuttttttttt I don't know about this one

The trouble with DIYers is that they don't have very much experience with and the benefit of several repairs on the same appliance. So they must rely on their mechanical abilities and the youtube help of Steve. So they must resort to eliminating the variables as their diagnostic approach. In my case I was unable to find the exact description of my problem, so I began with what seemed like the most likely and the least expensive replacement. So after I had replaced the water valve, the micro switch and the main board I finally found the problem was the water filter by ordering and installing a water bypass valve which I did not have readily available at the start.

Watched some videos on youtube after typing in : refrigerator noise, and my model # (in search bar.) Found a video after determining my problem of a gentleman from partselect replacing the evaporator motor. Pretty simple job from video so I went for it ordered parts from them( I fixed the inlet valve on my dishwasher bfore with partselect before). I would call the job easier than it looks. But you need common sense and simple tools and some experience with nuts and bolts and wires. There is one bolt tucked up high under ice maker you may need a right angle nut driver or 1/4 right angle ratchet.(video pointed out). Thanks for video and quality GE parts. I now have a quiet kitchen and great room, with just a low db constant white noise like new.

The only tricky part was removing the front panel. Releasing the latches required considerable force. The best tool I found was a "jack knife" type Allen wrench set, using the medium size wrench, which fit into the release hole and upward pressure did the trick. The rest of the job was very easy.

- With a plastic thin putty knife remove the trim panel around the water dispenser. There are plastic clips along each side that just need to be slid inward slightly to release the trim. The thin plastic putty knife worked great for this.
- Remove the electronic panel by pushing the top of the panel down slightly to pull out at the top. The bottom will then come out easily. Remove all electrical connections so the board can be detached completely.
- Unscrew the four screws at the corner of the Dispenser Housing Shield. Before removing, note the position of the wire runs for re-installation.
- Take some pictures of how the old Ice Funnel is attached then remove it and reinstall the new Funnel.
- Make sure wires are in their proper place before screwing the Dispenser Housing Shield back in place with the four screws.
- Connect wires to back of electrical panel and angle the panel into the proper place at the bottom and then pull down slightly to go in the top.
- Reattach the trim by gently pressing the plastic tabs into each slot.

Find a video on youtube. Remove 6 screws. Pull the Styrofoam part up before removing the panel. Unplug and Remove the fan assembly.
You will need a NUT DRIVER to take the bracket off the backing plate.
I ordered the red grommet and the red bumper. You need TWO of the red grommets if that is the problem. My freezer was about 8 years old, and the grommets were worn and compressed, the bumper was not. Replacing these parts DID NOT FIX the problem. I needed a new motor.
I probably disassembled and reassembled this stuff about 7 times before I got all the parts and tools. Each time I had to unload the freezer.

1. Remove outside panel (snaps off)
2. Remove Control panel 4 screws
3. Remove Solenoid by taking out 2 bottom screws
4. Remove solenoid weight from crank lever
5. Place new solenoid weight from crank lever
6. Insert weight in solenoid
7. Place back 2 bottom screws solenoid
8. Place back Control panel screws
9. Snap back into place outside panel

I removed the door cover plate and disconnected the circuit board, then four screws. The part was corroded in place. Upon removing three screws and cleaning the surface, the new part was an exact fit, replaced it and everything works like new.

Replaced rusted solenoid.

Popped front button panel off from the bottom using flat head screwdriver; Removed 4 screws holding electronics board and disconnected wires. Unscrewed 3 phillips head screws on old solenoid and replaced with new part. Reconnected wires to board, screwed back in, and pushed panel back into to place.

Thumbs up to PartSelect - fast, straightforward service and fast delivery.

I followed they instructions from the other "do it your selfers" but only replaced the solenoid. This was the cause. Rust was keeping solenoid plunger from moving and this held the flapper door open. Very easy to repair!

I only had to remove the old filter and install the new one - all by hand. I then ran about 1 to 1and1/2 gallons of water through the filter to clear it.
A WORD OF CAUTION - HOLD YOUR GLASS CLOSE TO THE WATER DISPENSER FOR THE INITIAL FILLING - IT WILL SPIT UNTIL THE AIR IS PURGED FROM THE SYSTEM!!!
An extremely easy repair.

repair was easy, just removed control panel and removed screws from solenoid, switched out with new, was done in minutes

Took old one out with my fingers. Put new one in with my fingers.

Fairly simple fix. You must first uplug refrigerator, then take off the inside freeze door panel, approx. 25 screws. Then you must take out the trap door assembly approx. 6 six screws. Pop off the LED panel, requires the use of a flat blade screw driver to pop it off. Remove solenold by removing 3 screws, replace with new solenold.