KESK901SWH06 KitchenAid Range - Instructions

My dual zone burner would trip my breaker anytime i tried to turn it on. All the other burners would work fine. I searched online and found a way to test my burner, which was shorted or grounded out. I purchased a new burner from the site...It was as cheap or cheaper than other sites. It showed up a few days quicker than i was expecting..I also replaced the switch to the burner, just as a precaution and to save time since i already had the top glass off of my burners....EASY JOB!

Since there is multiple glass panels with several brackets, screws and insulation within the oven door I strongly suggest to take photos at each step using your smart phone. Do not attempt to remove all the components at once. Bracket positions, screw locations and glass orientation is necessary. This is the best advice I have to make this a quick and very easy job.

good, used tie wire with a hooked end to fish one wire out of the back, to keep from removing the oven

Turned off circuit breaker to oven
Removed oven door
Removed screws of reflector plate and top and back of oven
Gently pulled element out and down slightly
Removed slide crimps on wires
Replaced reflector plate on new element
Connected slide crimps on wires
Screwed reflector plate with new element to top and back of oven
Done. Total time 22 minutes
Tested and it’s perfect!

Repair was really simple. Saw that the outer shielding on the existing heat element had degraded and ordered a new element. Part was shipped to my house in two days. Actually took me longer to get the oven door off than to replace the element because the left bracket on the door was slightly bent. Element came out after removing 4 screws and disconnecting 4 wire terminals. I was able to do the repair inside the oven and did not have to pull it away from the wall as the wires were long enough to pull through. I used some painter's tape to tape down the disconnected wires so they would not fall back behind the oven. Then I used a needle-nosed pliers to slightly crimp the wire terminal to the heat element and screwed in the four screws. That was it! Never did this type of repair before and it was really easy. Also estimate that for my 20-25 minutes of work I probably saved over $200 in parts and labor if I hired someone to do it.

I was stopped by the third screw on the roof of the oven, which was slightly rusted and would not budge in spite of using WD40! I had to enlist the aid of my son who arrived with better tools, including a SQUARE phillips head socket set. He also had to spend some time pinching and slightly reconfiguring one of the attachments in the back which did not slide together naturally. So, for an 82 year old retired housewife this was not as simple as it looked, but it was a piece of cake for guys like Erik with the know-how and the proper tools!

Disconnect the sensor harness and checked resistance on the sensor,should read around 1100 ohm I only got 25.The sensor is mounted in the oven cavity back wall below upper element,the door must be removed. Unscrew 2 Philips head screw,unhook the harness,install new sensor,reconnect harness,install screws.

Using the video from PartSelect I followed the steps shown. Sliding the range out was difficult so I tilted it forward resting the frame on a 5 gallon plastic bucket. I did have to crimp on a new terminal. The repair was straightforward.

Followed these two videos
https://www.youtube.com/watch?v=U3ydzNNCVW4
https://www.youtube.com/watch?v=SbVUGBHSXNY

Removed two screws underneath the control panel inside the oven door. Lifted the control panel and pulled outward. One side came out very easily the other took a while since the peg holding it in did not want to align with the cutout for a while.

Two screws then need to be removed to take off a bracket holding the rubber front seal in place along the glass. This took the longest due to either original installation or grease buildup or both. Stripped one screw and tried various tool extractors, ended up getting it loose with vice grips in the end.

Once that is removed the glass top should slide forward and lift out. Again due to grease buildup the glass was effectively stuck to the foam padding tape. Broke part of the glass where it had cracked, got the rest detached by sliding a butter knife along underneath all of the edges to loosen.

Installation at that point was easy, slid the new one in and did the earlier steps in reverse.

Overall this would have been a very easy fix in a newer cleaner stove.

Turned the breaker off to the stove.
Removed 4 screws holding the element in place.
Disconnected the electric connection from element.
I had to replace the screws which were corroded.
Connect the new element electric connection.
Replace the 4 screws.
Turn on the power.
Turn on oven to burn off the smell of the new element.
You are done.

Pulled the stove out, unscrewed the back and plugged the new thermostat in. Screwed the back back on

Tools required - #2 Phillips and needle nose pliers. (possibly a new spade connector and stripper/crimper) (possibly a multi-meter)

Shut off the power and slide the range forward about 8-10 inches from the wall. It does not need to be completely in the open and perhaps would not need to be moved at all. Some of the parts may be stuck with accumulation of cooking debris and grease, depending on age. Disassembly will be a bit more difficult than a new range because of this. Clean everything up before reassembly.

Open the oven door. Remove two screws, one on either side, below the control panel. Lift and work the control panel loose. It has two bullet shaped posts that engage slots in the front of the range. These are tight. Be patient and work it by lifting and pulling and wiggling the entire control panel. When loose, it will lay down flat supported by all of the wiring harnesses. In our case it did not stress the wires. If concerned, support it somehow.

There is a galvanized bracket that runs most of the width of the range and retains a rubber gasket on the front edge of the glass. Remove two screws that hold this bracket. The bracket easily comes loose, set it aside.

There is a stainless steel trim piece on each side of the cooktop, running from front to back. Each one is held in place by one screw in the front. Remove the screws and the two trim pieces will slide forward and can be removed. Set them aside.

There is a rubber gasket across the front edge of the glass cook surface. Remove it. The cooktop glass can now be lifted and worked loose from the rear rubber gasket that seals across the back edge. Set the cooking surface aside in a safe place. You now have access to the burner elements.

Using the needle nose pliers, work the spade terminal connectors loose from the burner that is to be replaced. Note their positions. The burner is held in place by two spring clips that attach the burner to a galvanized support bar that runs from front to back of the range. A screwdriver can be used to compress each clip allowing a tab to be lifted out of a slot in the galvanized bar. If needed, you can remove one front screw that holds the bar in place and lift it for better access, but while this is not necessary, it allows for a better view of the retainer clips and the tabs that fit into slots in the support bar. With both clips released, the burner is free to be removed.

Our burner clearly had a break in the coil, so there was no doubt about the cause of non-functionality.

The spring clips must be removed and transferred to the new burner. With both burners, face down on a bench, remove the screws that retain the clips to the old burner. Make note of the index numbers at the position of the old clips and place them at the same position on the new burner. This positions the burner when it is mounted so that the terminals are properly positioned to allow the wiring harness to be attached as it was.

With the spring clips in place on the new burner, place the burner back in the range and engage the tabs in the slots on the support bar. They will snap back into place. Reconnect the spade connectors. The burner should now be tested before reassembly. (see later)

In our case, when power was reestablished (but burner control in the off position) the Surface Hot light was on art all times, so we knew something was wired wrong, even though it was re-connected exactly as it had previously been. There are slight differences between the new burners and old burners that apparently impact the wiring. There are no markings on either the old burner or new burner to give clues as to how it should be wired. Neither was there any advice in the instruction sheet that came with the new burner. We tested all of the terminals with the power on (burner off) to determine what voltages were where and removed the cover of the small box to which the terminals are attached. This box contains small switches, and we were able to determine the new wiring scheme. By wiring it exactly as it originally was, we had inadvertently put power to the Surface Hot light full time and the same potential to both sides of the coil so it would not heat. With this corrected, it worked fine.

As always, reassembly is just the reveres of the steps taken to disassemble. It is a bit tricky to place the glass back in the rear gasket. Just be careful and work it into place. Also the front control panel can be challenging. Line up the bullets with the slots and work it into place. It will snap into place when it is close with the aid of the heel of your hand.

One other note. One of the four wires in the harness had a smaller female spade connector which had to be cut off and a new one crimped on in order to fit the new burner.

Because of the wiring logic issue that had to be troubleshot, this took about three hours, which included disassembly and reassembly twice (because we reassembled before testing), figurin

First we watched a YouTube on how to replace the thermostat. It was easy to turn off the circuit breaker. It was a little tricky to pull the range away from the wall and then we were able to unplug. Because our range is a dual fuel model, the back had a lot more screws to remove to get to the thermostat because there were covers over a lot of wires and the gas line I presume. However, we did get off the 12 or so screws with a regular screw driver. We easily located the thermostat and quickly realized that the two screws holding the thermostat in place were neither flat head nor phillips. We were able to remove one of them and merely twisted it sideways, installed the new thermostat with one screw and attached the wires. When we flipped the circuit breaker and plugged in the over, Voila, it worked. The hardest part was getting all the covers off the back. I hope it doesn't happen again because this was an expensive replacement part.

unscrew cover
remove old bulb
screw in new bulb
replace cover

Removed old fan by removing all screws except the back two lower screws - here I cut the flange on the old fan to remove. Drilled the back two bottom holes so as to fit over existing screws then replaced the top 3 and bottom 2 screws as well as power leads. Offset screwdriver is a must.