KERC507HBL3 KitchenAid Range - Instructions

With glass side down:
1. Removed the side panels
2. Removed the bottom panel
Turned over door holding glass in place.
3. Removed outer glass panel
4. Removed handle top
5. Removed top screw holding hinge mechanism
6. Removed screw for spacer and clip holding hinge mechanism
7. Lifted hinge mechanism out and replaced with new part.
Reattached parts and screws in reverse order (6-1)

Verified via ohmmeter that one of the two burners was open and not working. I also tested the switch and that appeared to be working okay. I then took out the old unit and compared it to the new one, and found that they upgraded the new unit. I followed the instructions to match the labeled parts and move the wire to the newer location of that. i.e the old one had 2B and 2A at the top and 1B and 1A at the bottom. The new one had 2B and 1B at the top and 2A and 1A at the bottom. It did come with wire extenders and insulated tubes on top of them, and extra to cover additional. After a couple of tries, I decided which wire I needed to use on which (small connectors to match small, and large to match large.) In a second try I decided to flip it over to have it face up instead of down. Overall, it worked out very well, and I was very pleased when I did the power up test and everything worked as desired.

Pulled the oven door out. Took the whole door apart and put it back together. The first time I put it back together the inner glass was still loose so I had to take it apart again and figure out how to hold everything together tightly. Your part was perfect. The glass was exactly the same as two others in the oven door. I wish I had instructions but when the parts fit it sure helps.

I think this does not qualify as a repair. I called and ordered the oven rack, it came in the mail and I put it in the oven. Nothing to it.

The repair went very well the most difficult was getting the door off. There is a certain way to do it as the springs in the door are very strong. It went well except for a small cut a thumb. The repair is easier with two people at least to get the door removed. You must be very careful to remember how the door comes apart. Be careful to not touch the glass putting it in once it is installed it is impossible to get the finger prints off. With help of a friend or in this case my son along with a couple of bloody marys it went well and we had fun.

thanks

Removed door parts & cleaned each, till the glass was reached. Replaced glass and reinstalled parts in order removed.

took the door off, removed the screws, removed the back of the door, took the broken glass out, put new glass in, reassemble door, put door back on.

The first time I took the door apart to see what part to order it was difficult. The second time I knew what I was in for and was more prepared. Replacing the hinges were no problem. It was taking apart the door that was more difficult.

Had to remove side panel then very easy

Replaced damaged drawer roller: easy peasy!

First BE SURE TO TURN OFF THE CIRCUIT BREAKER!!! Remove the oven door if you need to get closer to the work. Then remove the screws securing the the element to the the oven. There were two on each side in the back where the element goes they the wall and two more that held the element to the upper surface. Carefully pull the element out to gain access to the wires and terminals. Gently pull each wire off one at a time, being sure not to allow the wire to get pulled back into the rear part of the oven. Reconnect each wire securely to the new element. Doubly check each connection! Then replace each screw and you should be set!

Tools required - #2 Phillips and needle nose pliers. (possibly a new spade connector and stripper/crimper) (possibly a multi-meter)

Shut off the power and slide the range forward about 8-10 inches from the wall. It does not need to be completely in the open and perhaps would not need to be moved at all. Some of the parts may be stuck with accumulation of cooking debris and grease, depending on age. Disassembly will be a bit more difficult than a new range because of this. Clean everything up before reassembly.

Open the oven door. Remove two screws, one on either side, below the control panel. Lift and work the control panel loose. It has two bullet shaped posts that engage slots in the front of the range. These are tight. Be patient and work it by lifting and pulling and wiggling the entire control panel. When loose, it will lay down flat supported by all of the wiring harnesses. In our case it did not stress the wires. If concerned, support it somehow.

There is a galvanized bracket that runs most of the width of the range and retains a rubber gasket on the front edge of the glass. Remove two screws that hold this bracket. The bracket easily comes loose, set it aside.

There is a stainless steel trim piece on each side of the cooktop, running from front to back. Each one is held in place by one screw in the front. Remove the screws and the two trim pieces will slide forward and can be removed. Set them aside.

There is a rubber gasket across the front edge of the glass cook surface. Remove it. The cooktop glass can now be lifted and worked loose from the rear rubber gasket that seals across the back edge. Set the cooking surface aside in a safe place. You now have access to the burner elements.

Using the needle nose pliers, work the spade terminal connectors loose from the burner that is to be replaced. Note their positions. The burner is held in place by two spring clips that attach the burner to a galvanized support bar that runs from front to back of the range. A screwdriver can be used to compress each clip allowing a tab to be lifted out of a slot in the galvanized bar. If needed, you can remove one front screw that holds the bar in place and lift it for better access, but while this is not necessary, it allows for a better view of the retainer clips and the tabs that fit into slots in the support bar. With both clips released, the burner is free to be removed.

Our burner clearly had a break in the coil, so there was no doubt about the cause of non-functionality.

The spring clips must be removed and transferred to the new burner. With both burners, face down on a bench, remove the screws that retain the clips to the old burner. Make note of the index numbers at the position of the old clips and place them at the same position on the new burner. This positions the burner when it is mounted so that the terminals are properly positioned to allow the wiring harness to be attached as it was.

With the spring clips in place on the new burner, place the burner back in the range and engage the tabs in the slots on the support bar. They will snap back into place. Reconnect the spade connectors. The burner should now be tested before reassembly. (see later)

In our case, when power was reestablished (but burner control in the off position) the Surface Hot light was on art all times, so we knew something was wired wrong, even though it was re-connected exactly as it had previously been. There are slight differences between the new burners and old burners that apparently impact the wiring. There are no markings on either the old burner or new burner to give clues as to how it should be wired. Neither was there any advice in the instruction sheet that came with the new burner. We tested all of the terminals with the power on (burner off) to determine what voltages were where and removed the cover of the small box to which the terminals are attached. This box contains small switches, and we were able to determine the new wiring scheme. By wiring it exactly as it originally was, we had inadvertently put power to the Surface Hot light full time and the same potential to both sides of the coil so it would not heat. With this corrected, it worked fine.

As always, reassembly is just the reveres of the steps taken to disassemble. It is a bit tricky to place the glass back in the rear gasket. Just be careful and work it into place. Also the front control panel can be challenging. Line up the bullets with the slots and work it into place. It will snap into place when it is close with the aid of the heel of your hand.

One other note. One of the four wires in the harness had a smaller female spade connector which had to be cut off and a new one crimped on in order to fit the new burner.

Because of the wiring logic issue that had to be troubleshot, this took about three hours, which included disassembly and reassembly twice (because we reassembled before testing), figurin

removed door from range and slowly took apart until reached inner glass. there are three pcs of glass, front and two inner. was able to clean the inside which was dirty after 15 years of use. took alittle over an hour from start to finish including thorough cleaning.

The nylon roller was very easy to install. Although rather pricey for what the part was, it was shipped immediately and got the job done. Took all of 5 minutes to do. I wish all my repair jobs were that easy.

I have KitchenAid convection oven that is about ten years old . The hinge on the left hand side broke so I had to replace it. It took me about 2 hours to get the job done because I cleaned the door as I went . The change out while fairly strait forward did take some time . A lot longer the some of the people said .