KSM192XDER5 KitchenAid Mixer - Instructions

Took the mixer apart and cleaned the grease so off I could see the pins. Wasn't a hard fix only thing is make sure to clean the grease off so you can see what your doing

Obviously the problem was in the gear box of the mixer. I disassembled the gear box by removing the four large screws holding the base then the four screws at the rear and center of the mixer. Then I removed the thin metal ring covering the five screws around the front of the housing by gently prying up with a small screwdriver. The five screws beneth the ring have to be removed with a small blade screwdriver turning them a round at a time in sequence until they are free. Gently pry the two housings apart with a screwdriver and lift our the lower half with the plantary gears. I found the drive gear was stripped. I went to PartSelect on the web, eaisly found the exploded view of the mixer's gear box and ordered the gear I needed. The gear is part of an assembly attached to the mixer housing with three screws. Work around the lubricant in the housing. Within four days I received the new gear, installed it by reversing the above procedures and the mixer is working again. The total cost was $34.85. Not a bad investment considering the mixer cost over $400 and would have been trashed for want of one part.

‘Can’t remember well enough to describe accurately. Removed one screw to remove rear cover. Removed two screws to remove bright-metal band - probably not necessary but it did yield a bit more working space. IIRC, three screws and removing wires from spade-connectors was sufficient to remove the speed control plate. Remove one more screw to remove phase control board (probably unnecessary). I took close-up pictures with my iPhone first to assure wires would get replaced on the proper lugs (only to discover the wiring diagram later). Adjusting the control plate to meet the speed criteria in the instructions was very easy. It did serve to remind me that I probably didn’t need either of the new parts; readjusting the old speed control plate would probably have done it. But I appreciate the POM brought on by the new parts.

It’s an incredible pleasure to work on something so well-made as this old Kitchen-Aid mixer. I just enjoyed handling it! Having achieved a proper repair was rather satisfying too. I just loved the entire experience!

Three phillips-head screws held the "Cap Screw" in place on the stand of the mixer. After cleaning the stuff out of the screw slots, the screws came out surprisingly easy. After the plate was lifted off, we cleaned the residue from under the plate, placed the new one in position and easily screwed in the 3 screws.
We were very pleased by the quick delivery of the part.

Turned the mixer on its side and slid the part into the bottom of the base.

I called my fiancée.

Followed step-by-step video instructions for dis-assembly/reassembly found at ereplacementparts.com. All went well except when driving out the pin that holds the worm gear in the tower. The video wasn't exactly clear enough about what position the pin should be in when driving it out and I inadvertently drove the pin out so that it was trapped inside the tower assembly. Result? I had to bend the pin to get it out, causing an extra expenditure and wait time to order a new pin. So, lesson learned: be sure the pin is horizontal to the tower and not perpendicular to when driving the pin out. Also, I found that having the mixer apart was a good time to replace the grease in the housing. I don't think it would be required to replace the grease at this time but I was worried that pieces of the old worm gear could remain in the grease and possible get jammed in the gears after repairs were completed. Be sure to get a "food grade" grease not grease from your local auto parts store! The table knife was the best tool to use to remove the grease and to smear the grease all over the internal gears when replacing it.

Took out 3 screws, removed old plate, put down new plate the tightened screws. Runs like new, great service, price, quick delivery!

Inserted new pin and tightened set screw.

removed the screws holding the mixer housing and then removed the worn worm gear by removing the roll pin holding it on the shaft. Replaced the worm gear and inserted the pin that hole it in place. Replaced some of the gear grease and reassembled mixer. Went very easily. No problems at all.

repair is farly simple just take your time, First attempted i didnt replace the speed covernor looked ok but had problems getting slow end to work properly decided to go ahead and install since i purchased it also and walia took care of the cogging problem. Good Luck

Literally the whole top of this stand mixer had to be taken apart. With the help of U-tube! We realized the silver strip was removable and there where screws underneath. We figured we would replace both parts while it was all taken apart. We cleaned the mixer and added some grease where necessary. I now have a 25 year old new mixer. Thanks for having our parts and guiding us with a diagram of the unit. Very helpful.

remove the back cover part # 36, remove the top cover part # 1 (by removing the chrome ring parate # 28, the mobile disk part # 25 and six screws part # 24). This done, remove the system parat # 38 to release the Pevel Pinion Center Gear part # 15 and remove the damaged part and put the new part. The install the removed parts in reverse order as they withdrew.

Pulled off end cover. Used the how-to video's to show me how to remove the (3) components (watch out when it comes to removing the spring). Removed all (3) components (one issue was the black cardboard seal, which because of its age broke. Hindsight tells me that I should have purchased a replacement seal along with the (3) new parts.
Fixed the broken part of the seal with scotch tape). Installed all new parts with the help of the video's and put the cover back on. Even with the new parts, the mixer would not run. Come to find out, after I took it to an appliance repair person, that someone had pulled both brushes and put them back in improperly. I could not find a how-to video that showed me how to de-install/re-install the brushes properly. I assume that was because new brushes were no longer available for purchase. At any rate, when the brushes were put in properly, everything worked. The repair person also adjusted the (2) screws on the speed control plate so that when you change the speeds via the lever, it all works properly. I didn't find a how-to video covering those adjustments either.

Place Pin in hole where it was missing then gently tap pin into place
Run a test and all is good ??
make sure to use a drift pin set
Tom