9KSM95ER5 KitchenAid Mixer - Instructions

no instructions necessary

remove the back cover part # 36, remove the top cover part # 1 (by removing the chrome ring parate # 28, the mobile disk part # 25 and six screws part # 24). This done, remove the system parat # 38 to release the Pevel Pinion Center Gear part # 15 and remove the damaged part and put the new part. The install the removed parts in reverse order as they withdrew.

Pulled off end cover. Used the how-to video's to show me how to remove the (3) components (watch out when it comes to removing the spring). Removed all (3) components (one issue was the black cardboard seal, which because of its age broke. Hindsight tells me that I should have purchased a replacement seal along with the (3) new parts.
Fixed the broken part of the seal with scotch tape). Installed all new parts with the help of the video's and put the cover back on. Even with the new parts, the mixer would not run. Come to find out, after I took it to an appliance repair person, that someone had pulled both brushes and put them back in improperly. I could not find a how-to video that showed me how to de-install/re-install the brushes properly. I assume that was because new brushes were no longer available for purchase. At any rate, when the brushes were put in properly, everything worked. The repair person also adjusted the (2) screws on the speed control plate so that when you change the speeds via the lever, it all works properly. I didn't find a how-to video covering those adjustments either.

I removed the pin from the outside shaft,then removed all screw around the body of the mixer,then removed the top case out,took 3 screws out from the the gear assembly case......punched the pin out of worm gear then release the little shaft out from the case,replaced a new one....then starting go backward till completely all assembled don't forget lube grease to all gears and test run good very smooth.........it's ok

watched an internet video to see what to do. Unfortunately even after replacing the chip the mixer it still didn't work.

Skewer the screw in with my fingers,

Rather than duplicate previous repair works, I recommend going to this user site and follow their instructions: http://www.neilcrockett.com/mixer1.htm. Once you have done this repair, taking the unit apart is easier to perform this tasks. Order replacement Grease "Benalene 930-2" in the 3.3 oz container and be sure to use the full container to lather all around all the gear components so grease will be available to units for years to come due to heat build up under load. Too, the 3.5 oz container is made for one unit repair job and is available through Amazon. This grease is available on larger quantities if needed / desired. I did order both, a Worm Gear and the Worm Gear and Bracket as I wasn't sure of my mechanical ability to make this repair until I got inside the unit but the worm gear is easily replaced once you clean out all the old grease. The worm gear is a neoprene type gear with all other gears being metal. I assume neoprene is used as sacrificial to save other gears from breaking under loads and years of use.

The repair was easy only requiring a phillips head screw driver to remove the old screw cap. The new screw cap fit snuggly and required a little downward pressure from my hand to seat it. Then I simply tightened the screws. Good as new for this 30+ year old mixer. My wife loves this mixer that was given to her by her Aunt. Glad we could keep it going.

Used the diagram on the website and a video
Totally worked!

Follow a YouTube video step by step

Fairly easy if you have done it once before.

Replaced the speed control plate and phase control board and works well. Pay attention to speed control board spring and adjustment lever when reassembling.

Order the worm gear part number PS11748374.
Watch this video.
https://www.youtube.com/watch?v=VeCiivPt7hk

I would recommend two people if possible.

I removed three screws, pulled off the old base plate.
Put new base plate in place and replaced the screws

Unscrewed old Screw Cap, tapped it out with hammer. Replaced with new screw cap that was slightly different and tight. Tapped it in with piece of wood over it and hammered it on. No problems.