ACO1520AB Amana Microwave - Instructions

Finding the part was the most difficult as this is a very old microwave. I spoke to a really nice lady and we figured out that even though it was not the exact dimensions of my previous film that it would certainly fit since it was just a little bigger that what I had. Once I got it lined up correctly, it was really easy to put on after I removed the backing and took off the old film which wasn't difficult either.

Really easy for a 75-year old female; just spent more time reading the online manual than actually installing the light bulbs to find out where to access the light bulbs.

Removed case,
Discharged HV capacitor and removed cooling fan.
Unscrewed ground end of HV diode and unplugged from HV capacitor.
Installed new diode by reversing the order. In my case, the problem was the magnetron was bad, so I replaced it as well.

Piece of cake. One screw to release the dropdown light diffuser. Just remember, the you're screwing the new bulb in from a reverse perspective. Also this site sends the correct part the first time.

Unplug microwave! It's NOT necessary to remove microwave from above stove. Removed two Philips head screws on top front of unit to remove front grille. Removed one screw to remove control panel, letting it hang down. Found inline fuse in cabinet where line cord wires come in. Pulled out blown fuse with thumb and forefinger. Snapped in new fuse, replaced control panel and grille with the three screws. Plugged in the microwave. -Worked great! Good opportunity while grille was off to clean it and replace the charcoal filter inside the cabinet.

Unplug appliance. Remove total of 7 phillips screws from sides and front of bottom panel . Panel front drops down, remove one socket screw and socket. Now have access for lineman' s pliers to unscrew bulb base. Reinstall socket, replace bulb and 7 panel screws. Restore power.

Opened Box and Replaced Part......No Problem!

We needed a phillips head screw driver to remove the single screw holding the light bulb cover in place.
Removing the old bulbs was a little work, because they had come loose from the sockets. We unplugged the microwave, so we could grip the sockets with a tool. I think my husband used a needle nose plier for this.
The new bulbs screwed in easily, and then we refastened the light bulb cover with the phillips head screw driver.

Turn off power supply at breaker . Replace old bulb with new bulb .

screwed in new bulb

Pulled unit out, pried the bottom plate off the unit. Mine was not screwed in, but designed to be pried off, and then replaced. That was a surprise, but not very difficult. Unscrewed the motor, unplugged the electric connection, replaced it with new part . Replaced the bottom plate and tested the machine.

Unplug the microwave. Then remove the six screws that hold the lower panel which has the light bulb cover and a couple of vent filters. The light bulb sockets are on a fixture that is connected by a quick connect electrical connector. Disconnect that and the whole panel is free to access the bulbs. My bulbs were very fragile and trying to twist them out resulted in the glass twisitng loose with the base still in the sockets. I needed to use a needle nose pliers to remove the bases and then I replaced the bulbs and put every thing back together

The power on the microwave went completely out when I went to use it, but there was no power failure for the house or neighborhood. We removed the microwave from above the oven. Took out the screws on the sides and back of the microwave and slid the top back. The line fuse was located on top unobstructed, NOT behind the button panel like some microwave models. As the appliance is over 20 years old the line fuse was quite old. It was really hard to pry it out of its holder and actually broke. I used a vacuum to suck up the dust and glass and it was easier to get out the ends once the middle broke. Popped the new line fuse in, slid the top back on, put in the screws and put the microwave back in its compartment above the stove. Good as new!! We were about to spend money on a new microwave, but thankfully I came across this site. So happy I did!!

This repair was really easy. The part that took the most time was taking it down from it's compartment above the oven and putting it back up there once repaired.

Had to remove unit from above stove, this step will take the longest. With unit on table cushioned with a throw rug under it . I removed the case and located the magnetron removed 3 screws, unplugged unit with a needle nose pliers, installed new unit plugged it in and checked the microwave with a cold coffee cup of water . Worked great! Heated great!

I had to unmount the over-the-range microwave oven to be able to gain access to the interior of the oven. Complicating removal (and re-installation) was the fact that there is a "pot-filler" faucet installed directly underneath the oven. In retrospect, I should've removed the faucet before doing the repair, but "c'est la vie."

After I got the microwave down, removing the case was also "interesting." I get bonus points for the fact that the previous owner must've had to replace the same diode before - and then re-assembled the microwave case incorrectly - thereby adding to the confusion (BTW, the service manual that I found online said nothing about how to remove the oven's case).

To remove the case, undo all the screws holding it on, and then rotate the case upwards from the back while also pulling the case backwards. There are crimped folds on the inside of the case that mate with the back edges of the front of the oven's chassis, and these folds have to be unclipped from the chassis in order to remove the case.

Replacing the diode itself was the easiest part of the job. The two connectors on the diode are of different types, making it impossible to install the diode with the wrong polarity.

BTW, the diode that had failed was not an OEM diode; I suspect it was a generic component that had been installed by a repairman sometime between 2004-2008 (when our home's original owners still owned the home). On the other hand, the new diode from PartSelect is an OEM part (it came packaged in a sealed Whirlpool bag).

The fact that the oven had stopped heating indicated that it was either the high-voltage diode or the magnetron that had failed. Since a replacement diode costs ~ 1/10th as much as a replacement magnetron, I figured it made sense to replace the cheaper part first. Fortunately, this fixed the problem.

One last thing: I tried testing both the old and new diodes for conductivity and polarity using my volt-ohm meter (VOM), but I was unable to get either diode to "turn on," even though my VOM is powered by a 9-v battery, and I used the 2-Mohm range setting. I guess the test voltage of my el-cheapo VOM isn't high enough to exceed the diode's threshold voltage, (even though I have successfully used this same VOM to test low-voltage diodes).