WGD6400SG2 Whirlpool Dryer - Instructions

My 80 series Kenmore dryer wouldn't start so I looked online for a solution to the problem. One of the sites I found stated that the problem could be as simple as a thermal fuse if other potential issues could be ruled out. I ordered the part on a Monday from PartSelect with standard FedEx ground shipping - stated it could be 3-5 business days. To my amazement, the part arrived the next day! Awesome!!! I watched the video on the PartSelect site to make sure I knew how to fix it, then followed the easy instructions. All I needed to do was use the nutdriver to remove the back cover from the dryer, unplug the two wires going into the thermal fuse, remove the old fuse, and pop the new one in. Then I just plugged the wires into the new fuse, replaced the cover and voila, the dryer worked like a champ! Thank you PartSelect for saving me a needlessly high repair bill!!

I had an issue where I was not getting any power to my ignitor. After replacing the ignitor with a fresh one, the problem persisted. Next, I went hunting all the fuses and therrmostats for continuity. All seemed fine. So finally I decided to jump the flame sensor which is located on the outside of the flame tube. WHALLA! It ignited the glow plug. So with one 1/4"" nut driver I removed the single bolt from the unit, then I used a pliers to remove the two wires from the old unit. I replaced the sensor with Tue new unit and all was well. It took less than 5 min once I diagnosed the problem.

1 screw to replace.

Followed simple instructions to replace two pulleys and belt. The Virtual Repairman helped me identify the cause in minutes. Took another 5 minutes to place the order and the part arrived two days later. Saved $125 at least. Thank you!

john

Went on this website and found a story that was similar. I ordered the parts which arrived quickly and I replaced the Thermal Fuse and heating element and it was fixed! The whole repair cost me $24.88! Way cheaper than calling a repair man.
Heater thing was part # 3387134
and the fuse was 3392519

I was not able to find a video (or other specific instructions) that showed how to access the insides of this particular machine, but eventually figured out that all it takes is popping 2 clips, one on either side of the door by wedging a flathead screwdriver in the space between the top of the machine and the bottom piece that surrounds the door opening. The top then pivots up and can be moved back beyond vertical so that it hold itself in position.

After removing the dryer door, getting to the drum itself was not too difficult and only involves removing half a dozen small bolts. I was able to move the pieces off to the side without disconnecting any of the wiring. Without looking at the parts diagram I can't name any of the pieces involved, but there were only a couple. The drum can then be lifted right off its rollers.

The replacement felt for this dryer has to be fastened with adhesive, and I would recommend running the bead of glue around half of the drum, setting the new felt in place, letting it sit for a few minutes to let the glue set up, then repeating for the other half. I tried installing the entire piece of felt at once, but after getting about 3/4 of it on, pulling the remaining unattached felt taut to fit around the drum ended up removing the first part of the felt because the glue did not have time to set up. If you've ever changed a bicycle tire, you'll know about reaching that point where the tire doesn't seem big enough to fit around the rim, but it just needs to be muscled into place. Same idea here, but trying to muscle the felt over fresh glue while the just installed part comes loose is frustrating and in my case almost resulted in ruining the entire new felt strip. Once the felt is anchored it's easy to pull taut over the remaining part of the drum.

Pliers and screw driver to pop out the old door catch and pop in the new one. Saved $69.95 service charge for a tech to come to the home.

Followed video instructions using flat scraper & pliers (easy).Tried to remove "SPARE" latch on other side of door. Even removed door myself (Easy).Tried for (45) minutes without success. Ordered part @ 11:30 pm. Replaced door easily by myself by leaving bottom screw for each hinge in place & replaced broken latch. Received new latch in (5) days. Removed broken latch without tools & replaced new latch in (15) seconds. Need help from any "Ladies" who can remove second latch so it is available for next replacement. This "Engineer" was too lazy to remove the screws around the door because he was going to "Follow the Video". Overall it was an "Easy Fix". Keep the 'Videos"coming.

this was very was very easy. But I deviated from the You Tube instructions. One to release the motor pulley. I needed to use 2 adjustable wrenches for a longer lever. I needed to use a hammer to help release pulley. Second to remove the dryer cable I needed to use a small screw driver to aid in the release. ---- the part from the company was a perfect fit.

Thermal fuse was blown so I replaced it. Still no heat. Hi-Limit thermostat and Cycling Thermo. had continuity as did flame sensor. Igniter tested 66ohms. I placed a wire jumper across the Hi-Limit and the igniter glowed, solenoids opened and gas came on. I orderd the Hi-Limit and since both "overheating" limiters were defective I decided to order the cycling thermo just in case. The Hi-Limit was received in 2 days but the Cycling Thermo was backordered. In the meantime my wife got antsy so I went ahead and installed the Hi-Limit and put her back in service... ...for one load. I wasn't certain if I had fried the "limiters" again but since they had continuity and I could measure continuity all the way to the Igniter I decided that it HAD to be the cause. I ignored the flame sensor since it never came into play without the igniter glowing... The igniter arrived and measured 56ohms. Hmmm... After installing the problem was solved. Word of advice: If the thermal fuse is blown and even if all else in the circuit SEEMS ok, go ahead and order the Fuse, Hi-Limit and Cycling Thermos, and the Igniter. It will take you about 30 minutes to install and you'll reduce your out-of-service time! Good luck!

new part came in a day or two. took part out of package and it easly snaped in place. very nice

Sensor is in the front lower left. Gas off, electicity off. Removed two screws for the filter, pry/lifted the top up and taped it too the overhead cabinet, removed two screws inside top of front panel, lifted pandel with door closed staight off. Two screws to remove the flame sensor braket. unplug the old sensor install the new one and reverse everything. With others suggestions I purchased temperature switches etc. but the radiant flame sensor was the problem. I now have some spare switches for future. Excellent company and very quick service. Oh, Sears wanted 200.00 just for the service call, I live rural.

Super easy to repair...I had to idea how to get started; but after watching the video from your site it was a breeze. Thanks for having "how to repair" videos on your site.

Repair kit came in 2 days..fantastic..thank you so much....with new rollers, belt and tension roller she works like new

First, let me say the t videos are excellent. Check them out if you haven't already.

I came across the video on diagnosing the causes of odd dryer noises. After watching that, I decided that the issue was probably a drum roller.

I took a chance and ordered the maintenance kit to avoid having to take the dryer part to confirm the diagnosis and then put it back together again while waiting for the parts to arrive (BTW - the parts arrived within two days of my ordering them) .

Even if you know your issue is only the roller, I recommend getting the entire kit. It takes no extra time to replace the drive belt and the idler pulley while you have to dryer apart and I consider it good preventative maintenance.

Definitely watch the how-to video PartSelect provides on how to perform the repair using the maintenance kit. It's very clear and very helpful. I'm not sure I could have figured out how the belt fit through the idler pulley without it.

As video shows, the repair is pretty straightforward. As others have noted, you'll likely find a couple of dollars in change and a goodly layer of lint in the bottom of the cabinet. Have your shop back handy.

It seems kind of silly, but I found the hardest part of the whole repair was getting the front panel to slide onto the two bottom clips that support it.

One thing to watch out for are two small metal clips surrounding the screw holes at the top of the front panel. The nut screws that hold the panel in place screw into these, not the panel itself. After I struggled to get the panel in place I realized that in the process I had knocked the clips off and so had to remove the front panel again in order to retrieve the clips from the bottom of the cabinet. Minor frustration. And with all the practice I had the first time around, the panel went on much more easily the second time :-)

It was very gratifying to plug the dryer in, turn it on and have it run perfectly. Better yet, it impressed my wife.

Purchased the dryer maintenqance repair kit. Very simple to do. Easy to follow instructions. Took less than an hour. Everything I needed was in th kit. Did not have to run to home depot for anything.