MDG4806AWW Maytag Dryer - Instructions

Took dryer apart, and found that the idler arm pulley was in pieces. Ordered the replacement from Partselect.com. Received part very promptly. Decided to also order a new belt, and that arrived in a very timely manner also. Put the parts in, and assembled the dryer. This was for my 90 year old grandmother, and she is ever so pleased that it is up and running again. Completed the repairs for about $50, and saved big money by doing it myself versus a service call, that would have boiled down to replacing the unit for the price it would have cost to fix. Will use partselect in the future for all my appliance repairs, as they offer a great selection of parts for all different appliances. Very pleased with satisfied with quality, and service from Partselect.com

(Used joe From Beacon Falls Instructions)
UNPLUG THE DRYER FIRST
1. There are two bolts on the back of the dryer that connect the control panel and the dryer. Remove these bolts with a socket wrench and their brackets. Set aside.
2. Lift up rear of dryer top a few inches to locate two metal flanges on the front top of the dryer. Lower the back side. Now on the front of the dryer, insert the flat head of a large screwdriver (cover flat head with rag to prevent scratches) where the flanges are located and pry upward, one side at a time. It does not take much pressure until the top “pops” open. Repeat prying motion on other side of front dry to free the top.
3. The top of the dryer is now loose and can be slid backwards enough to see down the front of the dryer. Locate two screws (one on each side) inside the front panel a few inches down. Use the same socket size with wrench to remove these two screws.
4. Notice there are three wires that connect for the light on the right hand side. With care, these can remain attached. Alternately, take the time to write down the color and order and remove these now
5. Pull the front panel towards you slightly and lift up. The front panel will now come free and can be set aside. If you did not remove the wires, the front will need to be propped up close enough to the dryer so that the wires are not ripped out.
6. Remove the three Phillips Head screws located inside the dryer drum that attach the Lint Duct Assembly. Pull out the old assembly. Vacuum out if necessary.
7. Insert the new Lint Duct Assembly and secure with the three screws.
8. Reattach dryer front and top.
9. Done.

Removed the top and opened the front cover had to use a 1/4 inch socket with a 5/16 and a short adapter to remove the sensors. The push on wire clips were very hard to remove so I used a pick to open them a little. Before replacing the wires I sqeezed them back to normal so they would not vibrate off. Not much space to work if you don't have the tools but it could be done by removing the gas tube and the heat tube but it will take more time. We have put perhaps 30 loads into the dryer this week and its working better than ever. The Thermostat limit switch was blown used a voltmeter to test for continuity. and I accidentally broke the ends of the high limit switch off while testing due to the tight clips. Maytag sure cant make them like they used to but glad I found a place to get the parts which are easy to replace and the instructions are great to figure out the problem.

Replaced glides and assy idler pulley cleaned all parts fron dust and debree, vaciumed heating eliment to remove all excess lint and wool to make sure I did'nt have a fire in the lower unit.
Job was'nt all that hard just have to watch what you're doing.

Changed, got in aimed wrong direction-best to take a digital photo before you disassemble. Overtightened bolt and nut in assembly, it seized. Attempted to drill/grind it off, should have removed motor. Drill skipped up into motor windings. Could have replaced dryer, decided not, fixed by ordering motor, mount, nut and bolt and new belt idler. Reassembly was a snap till the gremlins hit again and I lost one of the drum glides. After a trip across town, I reassembled and it was good to go. Disassembly, use a screw driver to pry up the top, use the nut driver to remove upper front left and right screws, lift front forward and off bottom hooks. You have to release the wiring harness, it has four connectors. Use a sharpy marker and write the wire colors next to the plug-ins connectors you pull gently off and set the door aside. The second wires are two wires for the inner assembly which again need to be marked for color and then pulled loose. Pull them through the plastic hold down so they're out of the way. Use nut driver to remove four screws from inner drum holder, pry gently off dryer blower. Reaching around both sides of the blower housing find the belt tensioner, pull it to the right, push the belt out of it. Lift the drum out, up slightly over the back rollers. Set aside. Use the nut driver to remove the screws into the base holding the motor mount down, now lift the motor/blower assembly forward and pull gently loose from the dryer vent pipe. Set it up where you can work on it. Using the nut driver, take the screws off the blower housing, use a vise grip to secure the motor and use a 7/8 inch turning counter clockwise to remove the turbine. Use the nut driver to remove the screws holding the turbine housing in place, pop the motor clips off. Pull the motor off and remove the nut and bolt of the belt idler assembly using a wrench on the back and a socket wrench on the other side. Reverse order to reassemble, when tightening the idler arm tighten it to where you feel it stop but not any further. Put the belt around the drum again, get it in the previous location on the drum, feel around the drum to make sure belt isn't twisted, bring belt in from the back between the idler wheel and the vent pipe in a loop (Make sure the belt is behind the tension spring rather than in front), Tip the idler arm upward, use the other hand to slide the belt loop up over the motor pulley. One final note is this being a Maytag you might write these direction on the inside of the front panel for next time.

My repair was very easy, the lint trap just comes assembled like when you buy the dryer. However, I had a hard time finding the dryer part at a store.
Part select had the item, they made it really easy to find online. The best part is how fast I received it! My dryer broke the day before thanksgiving (wednesday) i ordered the part that night and had it saturday morning! and thats with thursday being thanksgiving! I didnt even the pay extra for faster shipping! I would use them again and recommend them!

1) went to internet to find out how to remove the front door panel (no exposed skrews)
2) Two small wire connectors needed to be disconnected
3) The gas burner element required removal of only 4 screws after disconnecting the gas line.
4) replaced everything in reverse order

I am sure I saved about $150 repairing this myself.

Removed all of the front outer bolts holding in the lower plate, front door assembly, drum outer frame and drum. While removing the outer sheel there are colored wire connections that activate the linterior light and door sensors in which I marked the interior sheel with a marker so I knew which wire went where. Before removing the drum I drew a sketch on how the belt is ran thru the pullys and around the drum, so I would have no problem reinstaLLING IT.The rooler bracket was easily removed with a socket wrench and the retaining wring was pried with a pliers. Reinstallation of the shaft, roller and ring were as simple as removal. I then cleaned the entire interior and lint basket for optimal performance. The most difficult part is pulling the belt back around the drum, but still not very difficult. Finally I reattached nall removed parts as they were removed and I now have a like new dryer for about $20.00 vs, buying anew one or repair fees costing Hundred$ OF DOLLERS.
Thanks Partsselect.com Again!

Once I was able to take apart the door assembly, I was able to determine that I needed the lint duct assembly. The parts website was very helpful with diagrams and explanations so that I could order the part with confidence. Since laundry is so important in our house I paid for expedited shipping. The part arrived in Florida less than 24 hours after it was ordered and soon after it was installed and the dryer was working properly.

Unlike the other stories I read (and the video posted on the site), my unit had a lower maintenance panel on the front face which required quite a different disassembly. Once I took off the lower panel, there were screws at the bottom of the top panel. Once removed, the top front panel came out and exposed the necessary interior components. In order to get the drum out, I took out the screws holding the front of the top on and wiggled the drum out. From there I removed the belt and offending idler lever, put in the new ones and hooked the spring back up. Reverse procedure to assemble and the problem is completely gone. I even found and removed an unexpected hair band from the front skid plate. Pretty doable if you're willing to spend the time.

removed the front panel and the drum panel cover.replaced the guides and the felt pads and re-assembled.

I used a large flat head screwdriver to lift top up, then located 2 screws in the top right and left hand side to remove front. Remove the three Phillip Head Screws that holds the assy in place slide out. Mine had 2 metal pieces with wires. I simply unplugged and took metal pieces and installed in the new assy. Remove excess lint put front back on lowered lid and done! 15-20 minutes

received part day after we ordered the control board. My husband was working that day, so I installed it myself. Was pretty easy to do. I took a picture of how the old one was connected, and then I took the old one out, and put the new part in. It now works great. Thank you we saved 150.00 installing it ourself.

Remove screws to top of appliance lid and control panel paying close attention to location and type of screws. Lift back of top panel and lift off front top lid until it snaps up. Slide top panel to side and remove upper front panel screws from the inside of dryer one on left and one on right. Be careful to not let front door fall outward. Slide door panel up off of hooks at base of panel. Remove duct assembly by removing three screws located on the inside of the dryer at the front. Slide out and remove air duct assembly.

Removing the High Limit Thermal Fuse was straight forward. Didn't really understand the online instructions but performed a continuity test across terminals and there was no continuity, so I replaced.

Repare took 1-2 hours, next time will probably cut in half now that I know where to remove screws to access motors & fuses and dryer assemblies at base of dryer.

Terminal Block was cracked and dryer was not receiving enough voltage, causing the heating element not to heat. Here were the steps I took to fix the problem:
1. Turn off breaker to dryer from 240v outlet
2. Unplug dryer from 240v wall outlet.
3. On outside, rear of dryer, remove cover plate and the clamp that the power cord goes through with nut driver or phillips screwdriver and take picture or write down how the power cord wires go to the terminal block.
4. Use nut driver or phillips screwdriver to remove the power cord wires from terminal block and ground wire from dryer body.
5. On top front of dryer, use large slotted screwdriver or some other tool to push in on the two clips in order to lift the cover up on dryer.
6. Take picture or write down how wires are attached to terminal block.
7. Remove wires from terminal block with nut driver or phillips screwdriver.
8. Use nut driver to remove terminal block from washer and install the new terminal block.
9. Reinstall wires to new terminal block.
10. Close dryer cover.
11. Reinstall clamp onto power cord wires and reinstall wires to new terminal block and ground wire to washer body then put cover plate back on.
12. Plug in dryer then turn on breaker.
13. Start dryer to see if it heats now.