SDE5401AYW Maytag Dryer - Instructions

I went to RepairClinic.com & FixYa.com for some great advice. I searched the internet for the parts. PartSelect.com was the most inexpensive. Delivery was good. Using the repairman's manual I found on the internet I followed the steps to remove each panel, in order. The wiring was the most bothersome, but okay to resolve; write it down and pull it off! I don't think the rollers, in the back, were bad. The tension idler was extremely worn. I tightened the tension idler bracket at the base. I did need to use an O-Ring Spreader to get all the rollers off and on. Although there were more panels to remove than older models, it was easier! Wrap the belt around the drum before reinstalling. The belt will loop around the drive & tensioner relatively easy. Replace the rubber seal around the drum & replace all the panels. Things are quieter now than I can remember in a long time.

1.Unplug unit
(gas model, did not shut off)
2. Remove bottom front panel-2bolts
3 Remove main front panel-2 bolts (no need to remove door)
4. Make note of wire colors on door switch and light, disconnect
5. Remove 3 screws that hold air duct assembly(that lint filter rests in) then set main front panel aside
6. Remove lower air duct (to blower motor)-3 bolts
7. Lift and tilt-up top lid/panel of dryer and wedge wood or ? (this will give you easy access and better light)
8. Reach back behind motor to move idler pulley and remove belt from motor & idler pulley
9. Remove 4 bolts and lift up and out front bulkhead frame that holds drum in place
10. Slowly pull straight out & slightly up entire drum
11. Remove circlip/retaining ring, washer, roller, washer and shaft assembly.
12. Vacuum entire unit
13. Light lubricant on shaft when reinstall in reverse order.

Snap ring pliers and a mental note of how the belt is routed on idler will prevent unwanted profanity.
This is an inferior/substandard unit before Maytag bought them. Spend the money and replace both rollers with new shafts (about 50.00). I have spent over 140.00 in parts to keep this unit running (less than 8 years old). So do the math before you start pouring money into this model.

Replaced the two drum rollers and the tensioning arm roller. NOTES: 1. There are two drum rollers, the diagram seems to show only one. Recommend replacing both drum rollers and the support bracket shaft assemblies since the shafts might be scored. 2. The tensioning arm roller was actually much worse and frozen, so once you are in it is best to replace ALL three rollers. 3. I also replaced the belt since it was worse for wear from the frozen rollers. 4. The PartSelect video for the procedure is for the Whirlpool branded version of this dryer. The internal parts and construction are identical, however, the initial steps for opening up the dryer are different. On the Amana the top also tilts up, but is held down by two bolts, and not just the spring clips. Steps are: a) Remove bottom kick plate which is held in by two bolts on the lower front edge. b) remove the retention bolts that are now exposed on the front panel and remove the front panel by pulling it down from the top spring clips. c) Unbolt and remove the front drum retention panel. d) The two bolts that hold down the top can now be removed and the top panel tilted up so the drum can be lifted out after the belt is loosened. The whole process is very quick and easy. Only tricky part is fumbling around behind the motor to move the tensioning roller and arm to remove and re-install the belt. Also, I had cheap spring clip pliers so I was fumbling with the spring clips that hold the rollers on their shafts.

Unplugged dryer.
Removed front control knob and removed two bolts behind it using 1/4" nutdriver.
Unscrewed three phillips screws along top of control panel.
Using slight shaking motion to release tabs, removed control panel from top/back of dryer and pulled forward.
Using needle-nose pliers as necessary, removed electrical lines from old timer and inserted them onto corresponding tabs on new timer. These are color-coded, but I found it just as easy to move each line from one timer to the other in order as I removed them.
Used nutdriver to attach new timer to control panel.
Reattached control panel to top/back of dryer and reassembled housing using the phillips screws. Reattached control knob.
Plugged in dryer.
Took me 35 minutes -- I am a 70-year old woman who has never done a repair like this before!

Using instructions from your website, I was able to remove access covers from my driver & find the pieces that needed to be replaced. It was a simple repair job & now my dryer is working properly again.

watched video for Each Part

Door switch was very easy to replace as it simply snaps in for the outside and you just clip on the two control wires that already have clips on them.

After taken apart to replace high limit thermostat fuse and limit thermostat took about 5 minutes. Also our dryer always ran very hot no matter what setting it was on. Replaced idler pulley wheel also because seemed not to rotate very well. Put all back together and worked perfect. Ran and does not overheat now.

I watched the repair video and followed the instruction given to replace the belt. The instructions were easy to follow and to the point. The one thing that was not covered was to vacuum the interior prior to closing the dryer up.

All you need for a Maytag is a snub nose Philips screw driver. The screws on the front panel are at the bottom angled down, so a regular length Phillip's won't work. Just unscrew the 2 screws, then lift the panel up and out. Careful not to pull out too far, there are 2 wires attached to the switch. The replacement switch is NOT an exact copy of the old one. My Maytag is over 30 years old and it only had 2 prongs on the switch. The new one has 3. Don't let that throw you. It is the same size. Just attach, 1 wire to the bronze connector & the other to the silver. Push the switch into the door opening, re-attach the door. Total time 20 minutes. Saved well over $100 in a service call. Anyone with an IQ above freezing can do it.

After removing the lower access panel, I observed the drum and belt and saw it turning freely. The support rollers in the back turned freely and were in good condition as well. At odd intervals the unit made a humming or grinding noise, and i decided to check the blower wheel (the other rotating part in the system). I found that the central hub of the wheel (which is made of a nylon like plastic) had sheared off from the wheel itself. I ordered a new part and started to remove the old wheel. **NOTE** many of the stories I read described how this part would have a reverse thread, it did not and that cost me an extra 30 minutes to figure out (the new part had arrows showing the correct direction to put on and remove - the original didn't). Once everything was cleaned and reassembled, I started the dryer again, but got no heat. I had previously replaced the heating element, so I thought my wiring was wrong. That wasn't the problem, but a hint from this site about checking the incoming wiring was the solution, my ground wire had come off the terminal in the back of the dryer and I wasn't getting the volatge across the element that it required. With the ground wire back in place, everything worked fine.

I used your great video for pointers as to what to do. I took off the front, raised the top, vacuumed the whole thing up, that took quite a while. Took out the drum. Did more cleaning. Then took off the old retaining rings with retaining ring pliers, took off the old drum rollers and support. Replaced with new roller supports, washer, roller, washer and retaining rings. Then I replaced the belt. Tested it and turned the wrong way and it came off. Replaced and tested it again and I don't know why but it came off. Replaced the belt again, tested fine. Then I replaced the felt pads and glides, they were worn. I ended up asking my husband to help hold the drum so I could get the front back on. Replaced front and door. Tried the dryer. Works great AND very, very little noise. Note: when taking the wiring off the light and the door switch, I took photo's of those places with my cell phone and had them to look at to make sure the wiring was correct.

Unable to find a repair manual or accurate diagram, I forged ahead and removed the top and front panels of the dryer. It took two tries to figure out how to thread the belt (nine of my ten thumbs kept getting in the way!), but after a coffee break, the job came together, and I've taken the clothesline down!

Remove screws to top of appliance lid and control panel paying close attention to location and type of screws. Lift back of top panel and lift off front top lid until it snaps up. Slide top panel to side and remove upper front panel screws from the inside of dryer one on left and one on right. Be careful to not let front door fall outward. Slide door panel up off of hooks at base of panel. Remove duct assembly by removing three screws located on the inside of the dryer at the front. Slide out and remove air duct assembly.

Removing the High Limit Thermal Fuse was straight forward. Didn't really understand the online instructions but performed a continuity test across terminals and there was no continuity, so I replaced.

Repare took 1-2 hours, next time will probably cut in half now that I know where to remove screws to access motors & fuses and dryer assemblies at base of dryer.

Once I was able to take apart the door assembly, I was able to determine that I needed the lint duct assembly. The parts website was very helpful with diagrams and explanations so that I could order the part with confidence. Since laundry is so important in our house I paid for expedited shipping. The part arrived in Florida less than 24 hours after it was ordered and soon after it was installed and the dryer was working properly.