KEYL405WAL0 KitchenAid Dryer - Instructions

My dryer timer would run through the heat cycle and move in to the cool down cycle. It would not move past the cool down cycle, and would not shut off automatically. I tried replacing the Thermal Fuse first, since I'd already removed the back panel to diagnose the problem. There was no change - the dryer did not shut off automatically. Next, I removed the back cover to the timer console. The Timer Power Resistor looks like a black circle and a rectangle joined together. It was attached to the back of the on/off switch by a single hex head screw, and the resistor has orange and black wires attached. The replacement Power Resistor doesn't look like the resistor that was in my dryer. It is rectangular in shape with 2 male spade connectors. I attached the orange and the black wires to the new power resistor. I started the dryer and it went through a full heat/cool down cycle, and automatically shut off with the end of cycle buzzer sounding. Total part replacement time was about 10 minutes.

Safety First - I unplugged the power source. I removed the console by simply removing several screws. However because the nut fastening the resistor was in a really tight spot and I had little room to work, I decided to remove several screws from the back of the console to open it up. (This step is not necessary - but for me, it just made the job go quicker). I was then able to use my ratchet/socket set to remove the nut from the resistor. I then attached the wires from the timer to the new in-line resistor. I closed up the console, re-attached it to the dryer and DONE!!! The dryer works fine!!! By the way, the set is 25 years old. I initially thought it was the timer itself but after explaining the problem to Rebecca at this iste , she quickly identified the problem as the timer power resistor. Many thanks Rebecca??

Took back cover off
Disconnected part
Put new one in
Reconnected wires
Put back cover on

To verify that this was the needed part, I used a digital multimeter to confirm there was no continuity.

The most difficult part of this repair was making sure I purchased the right part !!! Part Select.com has a great website with pictures of almost every part you could ever need. I was able to select the right part and from there the repair was easy.

I took the dryer apart by visually looking at it and removing screws, etc. until I had the top off and the front off. I took the dryer apart so I could get the part out and use it visually ascertain I was ordering the same part.

I bought the replacement part and only then did I have the instructions to take the dryer apart. It was further apart than the instructions said. I had to take the front off to retrieve the broken part which had fallen inside the front of the dryer.

I put the front back on the dryer and installed the new part, which, fortunately could only be installed one way. Once I had the two screws tightened into the part, the remainder was to simply follow the instructions that came from your web site and put the link filter and top of the dryer back on. Of course, I plugged in the dryer and checked to see that it ran before completing this.

I am amazed that I was able to find this part for a 30 year old dryer. The part hasn't changed at all. I guess, if you have a good part, there's no need to modify it.

Solution: electric motor replacement as the integral centrifugal switch lever (plastic cam) wears over time causing the start windings' switch poor contact. Took it all apart, (back panel, front and top) including lifting the drum out to completely expose the motor. Needed to wrench the plastic fan from the inside motor shaft. Tricky part was swapping the original pulley (6 rib belt, still good) for the one supplied for 4 rib belts. I needed to file another flat onto the other side of both motor shafts (old and new) to break them free, using a vice to secure the pulleys. The dryer works perfectly! It's a great dryer that can be repaired by a determined novice. The enclosed instructions were helpful, although if followed about cutting the original motor shaft to obtain its pulley might require drilling the shaft from the pulley = nonsense. Thanks again Parts Select.

I needed to remove the front lower cover, very easy as it is held on with clips only so I used a flat head screw driver to pop it off. I had to remove the lint filter and then there are two screws attaching the top cover of the dryer to the internal lint filter tray. The top of the dryer can then be opened front to back I again used the flat head screw driver to pop the top open as it has two clips at the front corners. It helps to have someone to hold it open or a rod of some type to keep it open. You can now lay the belt on the top of the drum and work it down the back side by pulling forward on the drum itself to seperate the drum from the seal that presses aginst the back side of the drum. I then went from the lower front to retrieve the belt now draped over the drum and pinched the belt to pass it through the tensioner and over the drive pulley. looking at it from the front the belt will come down the right side of the drum under the tensioner pulley around the drive pulley across the bottom of the drum and up the left side. The belt sits almost in the middle of the drum not against the back lip where there is a groove that might be confused as a place for the belt to ride that is where the seal sits then reverse the process to reattach the top to lint tunnel and reattach front cover and you are good to go . i would suggest vaccuming any old dust/ lint whlie everything is open as this reduces the chance for catching on fire I was supprised as to how much lint was loose inside the dryer cavity itself and our dryer is gas and the flame is an open flame.

Everything worked perfectly---thanks to the suggestion of your call center agent. She suggested that since the replacement door handles were no longer available, I should consider repainting them--it worked like a charm. Please tell her she was a life saver. We rent that house in Fl and my returning tenants had complained about the discoloring refer handles. Thank you

I identified the correct catch of the three that were included in the package by matching its number to that on the old catch that I had pried out of the door using a flat screwdriver. I centered the new catch over the square hole in the door and pressed it into place. Then I used some needle-nose pliers to twist and remove the metal pin that fits into the catch from the main dryer housing. I replaced that with the new piece included in the kit, gently tapping it into place with a hammer. The repair complete, the door worked perfectly. Thanks for your help and for the speedy delivery of the kit.

My 80 series Kenmore dryer wouldn't start so I looked online for a solution to the problem. One of the sites I found stated that the problem could be as simple as a thermal fuse if other potential issues could be ruled out. I ordered the part on a Monday from PartSelect with standard FedEx ground shipping - stated it could be 3-5 business days. To my amazement, the part arrived the next day! Awesome!!! I watched the video on the PartSelect site to make sure I knew how to fix it, then followed the easy instructions. All I needed to do was use the nutdriver to remove the back cover from the dryer, unplug the two wires going into the thermal fuse, remove the old fuse, and pop the new one in. Then I just plugged the wires into the new fuse, replaced the cover and voila, the dryer worked like a champ! Thank you PartSelect for saving me a needlessly high repair bill!!

removed the back of the appliance disconnected the vent pipe. Found the problem was a flying squirrel had committed suicide in the vent pipe and as a result had blown the thermal fuse. Tested the fuse to see it was blown with a multi-meter. Ordered the fuse from PartSelect online. fair price shipping was quick. Received the new fuse in 4 days and had the dryer working again in about 10 minutes.

Went on this website and found a story that was similar. I ordered the parts which arrived quickly and I replaced the Thermal Fuse and heating element and it was fixed! The whole repair cost me $24.88! Way cheaper than calling a repair man.
Heater thing was part # 3387134
and the fuse was 3392519

Extremely easy repair! Unplug the dryer. Remove the lint trap screen. Take the two screws out of the lint trap chute, pry up the top of the dryer, insert wood or have someone hold top up, remove two screws holding the switch in place while holding the switch so the old spring doesn't fall. Remove old spring and replace with new one. Re-attach switch to dryer with two screws. Plug in and test run. Lower top and push firmly to engages clips. Re-install two scres in lint trap chute followed by the lint trap screen and you are finished!

Repair took about five minutes and saved approximately $70!

First I did a search on dryer repair. Found a website that described easy things to check with an ohm-meter. I then performed the continuity checks on the items and found the high-limit one was open, in other words, no good. It works similar to a fuse. All this was done after removing the back panel, just a few screws. The reason it exceeded the high limit, possibly because I never opened the back up and cleaned it. Found out it should be done every couple years. My vent line had a hole in it and was letting lint get drawn into the heating element, could have been a fire.

Installed new lint filter