DDC0580NKL General Electric Dryer - Instructions

disassembled chassis of dryer, unbolted top, lifted top to expose drum. bolted top back on. resumed repair next morning. unbolted top. lifted drum (it moved up and down about 1 inch) and got new belt around it. rebolted top down. tipped dryer to its back. unbolted and removed panel at bottom, exposing drive motor and tensioner spring. positioned belt around drive motor spindle and tensioner spring. replaced panel. reconnected dryer to electricity. reconnected gas using new flexible connector.

I removed the top of the dryer and verified the broken belt. Since the dryer is almost 20 years old, I decided to go a little further just to make sure that was all that was wrong. After I removed the drum I found the rear drum bearing worn. The parts were here in a couple days!Replacing the parts took about an hour. Getting the drum to line up with the three mounting holes was the hardest. I took three machine screws the same pitch but longer, cut the heads off them and used them as alignment pins. Now my dryer is quieter than it has been in years, all for less than 20 dollars including shipping!!

The ordering and receiving of the part were wonderfully easy, but the construction of the lint filter left a lot to be desired. Bits of wire extended past the edge of the frame and drew blood when held, so had to trim the wire screen that extended past the frame. Also, the wire screen was not attached continuously around the frame and had to be clamped and glued. I did appreciate that the filter fit my machine.

The job is simple once you know how to remove the front panel. The steps are as follows:
1. disconnect the power cord.
2. remove 4 Phillips-head screws under the lip of the front panel that secure it to the top panel (#1 point Phillips-head screw driver)
3. swing the top panel up, it is hinged in the rear.
4. making note of the connection points of the color-coded wires, disconnect the wires to the lamp socket and door switch (I used a felt-tipped pen on the inside of the front panel to mark the connection points, "R" for red, etc.)
5. remove the upper 2 hex-head screws from inside of the front panel (5/16" nut-driver)
6. loosen the lower 2 hex-head screws (5/16" nut-driver) accessible from outside the panel (you only have to loosen them since the bottom mounting tabs are slotted)
7. slightly lift (to clear above mentioned lower tabs) and tilt the front panel toward you. Swing the front panel to the right as though you were opening a door and position so it does not fall.
8. remove 10 hex-head screws from the black lower rear access panel (5/16" nut-driver) and remove the broken drive belt. Note that the narrow black panel securing the power cable can remain in place.
9. at this point take advantage of the situation and vacuum out the years of lint and dust you could not reach before.
10. stand in front of the dryer, lift the dryer drum slightly and slip the new belt (rib side down) around the drum. Position the belt near the rear of the drum along the wear-mark left by the old belt.
11. go to the back and place the belt in the motor's drive-belt pulley, making sure the ribbed side of the belt mates with the ribs in the pulley.
12. position the tension wheel so that the it takes up the slack in the drive belt. Note the flat side of the drive belt will mate with the flat of the tension wheel.
13. spin the dryer drum a few turns by hand to make sure the drive belt lines up properly with the pulley.
14. reassemble the dryer by reversing the above steps, starting at step 8.

I suspected the idler pulley shaft was worn. I found the repalcement pulley on parts select web site. finding the part was very easy and delivery was very quick. After removing the dryer from the wall,I removed the access panel in the rear which exposed the motor, belt, and pulley. After removing the belt from the pulley, I removed the pully assembly from the dryer. I removed the keeper retaining ring on the pulley and installed the new pulley with the new parts supplied. The new pulley assembly was then ready for re-installation.