ALG643RAW-PALG643R Amana Dryer - Instructions

First I removed the bottom front cover attached with two screws, then the main front cover attached with two screws. I then removed two more screws holding the top in place, detached three wires and raised the top lid. I held the top lid out of the way with a cord tied off to a cabinet above. I then removed four screws holding the front support panel in place and set it to the side with wires still attahced. Then I slid the dryer belt off the drum and removed the drum. Next I removed the cover of the fan wheel by removing several screws. This allowed me to unscrew the fan wheel (reverse threaded) by anchoring the motor shaft with a wrench and using a large socket to turn the nut end of the fan wheel (then was no snap ring). I then popped off the two clamps holding the motor in place and removed the motor. The only tricky part about assembly was putting the belt back on the pulleys once the drum was installed. You can't see the pulleys once the drum is installed so it is done by feel.

I looked at your on-line diagrams (exploded views) and basically used them as dis-assembly info.

I removed the bottom panel, followed by the front panel, the drum holders and drum.

Toughest part was the spring clips holding the motor in place,,,, but notes on your site from other folks doing the same motor replacement solved that one,,,,,, I used a flat bladed screwdriver and pliers to manipulate the clips both off and on

Removal of the entire 2 front panels
Removal of the heat exchanger into the drum
Removal and replacement of the belt
Reinstallation of the heat exchanger, and both front panels

Removed 2 screws from dryer lower front panel and removed panel. Then removed upper front panel (no screws, just clips). Removed screws from existing duct assembly (2 for the duct assembly and 3 that held the top of the assembly to the dryer opening (and the reason for removing the upper front panel). Original part was a two piece assembly, new one is a single part, using less screws. New part is also deeper that original assembly. There was enough room for the extra size. Installed new part, replaced top 3 screws, top panel, and bottom panel. The replacement was very straight forward. Anyone that has done this before could do it in a few minutes but without prior knowledge or a manual, it took a full 1/2 hour to do the replacement.

Installed new timer control unit . Dryer then operated normaly.

the timer moter bench tested ok. I wonder if there was really a problem with a relay that keeps the timer on during the cycle.

Watched YouTube video

Had to figure out how to open the dryer - bottom screws in front and work up, removed the drum and found the fan blade was broken. Had some difficulty removing the fanblade from the motor shaft but after that the new one was easy to install. I did need help to place the belt and drum back into place. as one person has to hold the belts on the pulley while the other adjusts the belt while putting the drum back into place.

popped up top of dryer -- With pliers squeezed clips on inside of latch - - with screw driver pryed latch out -- just pused new latch in.......... Thanks to parts select for sending part sooo fast.. wife was happy.. Thanks, Dale

unplugged power cord, pulled timer knob off of stem, removed screws at rear of control panel, swung top of panel forward, LEAVE WIRES ON TIMER, used screw driver to release timer lock tab, turned timer to unlock retaining tabs, NOW REMOVE WIRES ONE AT A TIME AND PLACE ON CORRESPONDING TAB ON NEW TIMER, install new timer by placing tabs in openings and turned to lock in proper position, making sure lock tab snapped into place, put panel back in position, replace screws, replace knob on timer stem, plug power cord in, test cycle for operation,CONGRATULATIONS, it works!

At first i thought i had to buy new dryer, because i did not know what to do.I said, i never done this kind of repair before, well i put everything apart and notice that the idler pulley was worn out, then i said this is something that i can fix it if i get the part. I made several calls and couldn't find it. so went in internet and found it with you.

I followed the instructions found on this site. The hardest part was figuring out how to release the clamps at the front of the dryer so I could remove the top.

The key was to unbolt the clamps at the back of the dryer first, then to use a putty knife to release the two clamps at the front of the dryer that hold the top to the front.

The rest was easy by following the steps already listed on this site and removing the two front pieces, then the drum and replacing the parts. Putting it back together was simple since I placed things in order and had taken pictures with my cell phone as I went through the process.

The time I took, included vacuuming the inside of the dryer thoroughly. Now it runs like new.

Unpluged dryer from outlet, disconnected vent, positioned dryer on side, removed screws from bottom panel, pulled pannel away from dryer body to gain access to motor. Disconnected drum belt from motor pulley, disconnected wire harness from motor. Removed motor mounting bracket assembly and placed entire assembly on floor. Removed clamps and blower assembly from old motor, installed new motor and reassembled. Very easy project, hardest part requires some trouble shooting knowledge to determine the exact cause of problem.

1.Unplug unit
(gas model, did not shut off)
2. Remove bottom front panel-2bolts
3 Remove main front panel-2 bolts (no need to remove door)
4. Make note of wire colors on door switch and light, disconnect
5. Remove 3 screws that hold air duct assembly(that lint filter rests in) then set main front panel aside
6. Remove lower air duct (to blower motor)-3 bolts
7. Lift and tilt-up top lid/panel of dryer and wedge wood or ? (this will give you easy access and better light)
8. Reach back behind motor to move idler pulley and remove belt from motor & idler pulley
9. Remove 4 bolts and lift up and out front bulkhead frame that holds drum in place
10. Slowly pull straight out & slightly up entire drum
11. Remove circlip/retaining ring, washer, roller, washer and shaft assembly.
12. Vacuum entire unit
13. Light lubricant on shaft when reinstall in reverse order.

Snap ring pliers and a mental note of how the belt is routed on idler will prevent unwanted profanity.
This is an inferior/substandard unit before Maytag bought them. Spend the money and replace both rollers with new shafts (about 50.00). I have spent over 140.00 in parts to keep this unit running (less than 8 years old). So do the math before you start pouring money into this model.

(Used joe From Beacon Falls Instructions)
UNPLUG THE DRYER FIRST
1. There are two bolts on the back of the dryer that connect the control panel and the dryer. Remove these bolts with a socket wrench and their brackets. Set aside.
2. Lift up rear of dryer top a few inches to locate two metal flanges on the front top of the dryer. Lower the back side. Now on the front of the dryer, insert the flat head of a large screwdriver (cover flat head with rag to prevent scratches) where the flanges are located and pry upward, one side at a time. It does not take much pressure until the top “pops” open. Repeat prying motion on other side of front dry to free the top.
3. The top of the dryer is now loose and can be slid backwards enough to see down the front of the dryer. Locate two screws (one on each side) inside the front panel a few inches down. Use the same socket size with wrench to remove these two screws.
4. Notice there are three wires that connect for the light on the right hand side. With care, these can remain attached. Alternately, take the time to write down the color and order and remove these now
5. Pull the front panel towards you slightly and lift up. The front panel will now come free and can be set aside. If you did not remove the wires, the front will need to be propped up close enough to the dryer so that the wires are not ripped out.
6. Remove the three Phillips Head screws located inside the dryer drum that attach the Lint Duct Assembly. Pull out the old assembly. Vacuum out if necessary.
7. Insert the new Lint Duct Assembly and secure with the three screws.
8. Reattach dryer front and top.
9. Done.

I watched the repair video and followed the instruction given to replace the belt. The instructions were easy to follow and to the point. The one thing that was not covered was to vacuum the interior prior to closing the dryer up.