DWC6402AAE Maytag Dishwasher - Instructions

We were happy to find the basket we needed listed on your website, even after we could not find it on the Maytag site. It was perfect. I can't believe we lasted almost 2 years with the broken basket we had.

After performing some maintenance to get the water flowing properly through the system (that's another story) the door was leaking very badly during any test run of the dishwasher.

We thought it was the gasket because the old one was calcified and dried out from years of harder water.

We ordered the new one and in minutes after receiving the new gasket we had a firm seal and our dishwasher was back in action.

The rear right caster (wheel) under our fairly new portable dishwasher broke. Upon looking up the part, I discovered that it did not bolt into place, meaning that the exterior skin of the dishwasher did not have to be removed and that more than likely I could fix it myself.

The replacement wheels from Partselect were nicer quality than what the original was and showed up just two days after they were ordered.

However, getting what remained of the broken caster out was frustrating. I am not unhandy around the house, having put in two new bathrooms and a staircase.

But after yanking and prying on the broken caster for 20 minutes (slamming my fingers into the floor every time the pliers slipped), I could see where most people would give up and call a repairman. Finally, with help from small pry bar, the broken caster popped loose. Thankfully, putting the new in was as simple as sliding it into place.

Unfortunately, after all that work, we discovered the new caster was slightly taller than the old, leaving the dishwasher with a distinct wobble that my wife said was unacceptable. She, of course, had not been repeatedly introducing her hand to the floor.

I had ordered two replacement casters, thinking that another of the originals might break. But getting the second one out proved just as difficult as the first, even with the help of the pry bar.

After much cussing and kissing of finger booboos, our Maytag dishwasher is as good as the day we brought it home.

1 - Turned off the power
2 - Loosened screws on inside door panel
3 - Removed panel (still attached by ground wire)
4 - Removed black swtich cover
5 - Removed screws holding latch assembly
6 - Dropped in new latch
7 - Pulled away plastic switch holder, carefully
8 - Examined black micro switches (Land R); noticed right switch button defective
9 - Removed wires (2) from clips on right switch
10 - Pulled out switch (holding up plastic arm)
11 - Replaced defective switch from those in dorr switch assembly (I did not replace the plastic assembly itself, since the old one was OK, but you could if you wanted to be punctilious about it.
12 - Screwed assembly back in position
13 - Put on black cover again
14 - put on inner plastic door panel
15 - Screwed panel back
16 - Ran a load of dishes - perfect!

I removed the screws on the inside of the door. Removed the cover and changed door switch and holder and put the new one in. Replaced the cover
all in less than half an hour.

The real cause of the leak had nothing to do with the foam strip. The latch for the front loading door at the top needed to be adjusted to hold the door in tighter to the rubber door seal. This simple adjustment stopped the leak but since the foam seal was all encrusted with dried detergent from probably years of absorbing the leak, I replaced it with your new foam strip. I used a screw driver with torx bit and removed the stainless screws holding the inner door to the outer door. Once these were separated I removed the old foam strip using a putty knife and lacquer thinner. Placing the new strip onto these cleaned surfaces was the easiest part of the whole repair.

The dishwasher is well engineered to perform this work.

Remove the bottom two panels to provide access and visibility to base of pump motor.

Locate plastic pump locking lever and push toward rear of DW to unlock pump from DW.

Inside the DW remove basketsand spray arms. Revove screws holding cover over pump motor and remove cover.

From below raise pump motor and support with block (piece of 2x4 worked well).

insde DW, removre old gasket, clean well around pump and botom of DW, install new gasket.

From below remove block to drop pump motro back into place, and re-tighten locking lever by pull toward you.

re-assemble inside componets, run through a rinse cycle to test for leaks and replace bottom panels.




I

the coupling for the water hookup for my rollaway dishwasher was very badly damaged. After looking everywhere including authorized dealer and repair places, on-line at the manufactures parts website, I finally broke down and ordered the entire hose assembly. When it arrived, I simply used a toothpick to carefully remove the new gasket from the new part and put in the the old one. It took about 30 seconds and works perfectly. I paid 60 bucks for a tiny little washer, but I have an extra hose assembly if something should go wrong in the future.

I was able to remove the old handle and place it on the new basket - using only a screw driver.

The replacement of the spring linkage was simple - the pulling out and pushing in of the under-the-counter dishwasher was the difficult and time-consuming part. The repair of the part took less than a minute.

The actual repair -
1. Hook the linkage to the dishwasher door
2. Hook the spring to the dishwasher base
3. Hook the spring to the linkage.

Getting the dishwasher out to be able to make the repair involved:
1. Unscrewing the base panel (6 screws had to be removed)
2. Unscrewing the dishwasher from the counter (two screws)
3. Turning off the water supply
4. Disconnecting the inline water supply from the dishwasher.

Once the part was replaced, I had to return the dishwasher to its original position, which meant performing the four steps (in reverse) used to pull out the dishwasher.

Removed old gasket and foam strip. Cleaned area. Installed door gasket. Trimmed foam strip to fit and installed.

Leak has stopped!

I removed the seven screws from the back panel of the door (special tool) and seperated the back panel from the front. My wife held the back up and I removed the two wax motors (detergent cup and rinse aid), which were clipped in place. I had turned off power to the dishwasher, so I simply unplugged each wax motor from the wiring harness, plugged the wax motors in and clipped them in place, making sure that the wiring harness was put back in the same place. Then I put the back panel back on the door, turned the power on and tested the repair. The dishwasher worked perfectly. Thanks to PartSelect for helping me solve the problem. The parts arrived in two days!

First I disconnected the dishwasher electric, water supply and discharge hoses. I then pulled the dishwasher out. After opening the door, I removed the retainer clip holding the upper wash arm, then the nut holding the top shower hose in place. Close the door and lean the dishwasher on its side to get at the underside where the other end of the hose is. Loosen the hose clamp and remove the top shower hose. Reassemble everything in reverse order. In hindsight, I didn't need to buy the new hose clamp or the tub top washer (I reused the originals). Good luck!

Most all of the workable parts on a dishwasher are accessed thru the bottom. Luckily ours is portable. Took the dishwasher to the garage, flipped it on its back on my motorcycle/ATV jack. that makes it so much easier because you can raise it up 24". Used the schematic from Part Select and found the water valve. Removed two screws, two wires and two clamps and viola, water valve comes out. Installed the new one, and reassembled, I thought. I left off the hose that connects to the wash drum. Started it up and had water all over the floor immediately. Took to the garage, flipped it back over and realized what I had done. Felt like a moron. Reconnected hose like it was supposed to be and it runs great.

We simply removed the old gasket which was corroded, cleaned up the hard water buildup, and popped the new gasket into place. The problem was fixed! No more leak!