GJD3644LC01 Whirlpool Cooktop - Instructions

A breeze. Lifted top, propped it, removed defective element, disconnected wire modules,connected modules to new element, fastened new element, closed top.

Shut off 220 volt power to range. Removed two screws for cooktop element access. Used needle-nose pliers to remove power (2) and control (2) lugs and wires. Remove defective cooking element module, replaced. Reverse steps for new unit.

Ceramic cooktop: Turn off power to the unit. remove long "locking" screws from underside of the unit; remove clips (may take a little effort if they are "frozen" in place) From underneath unit lift it up and out of the counter - do not try to lift from ceramic top- remove 4 control knobsun - remove 12 screws (3 per side) attaching ceramic top to the unit - carefully work ceramic top off the bottom frame; its a friction fit - do not force it. Place ceramic top in a safe, flat space. Note the orientation of the burner - you will need to replace the new one in the exact same orientation - also note the connections on the existing unit and match them to where they will go on the new unit. (note: my old unit had a black wire that was replaced by a solid metal strip) work the wire clips off the existing unit, flip it ove and note the number on the "clock face" where the spring clips attach. You may need to drill a small pilot hole from the top side. remove the spring clips from the old unit and place them on the new unit. These clips align the unit in the proper location and provide proper contact with the bottom of the ceramic top. Replace the top gentley working it onto the base and replace the 12 screws. Place the unit back in the countertop being careful to lift up to reposition so you don't disturb the foam tape along the edge of the opening. Replace the clips in the side of the unit, replace the mounting screws, replace the control knobs, turn power back on. You should be done. Takes about 30 minutes.

1. I ordered a replacement heater element from Parts Select, which arrived in just 3 days at my home. 2. I turned off the main circuit breaker to the range. 3. There are two small sheet metal screws inside the top left and right side of the oven door frame which need to be removed first in order to lift and remove the burner top from the range. 4. After lifting and pulling the burner top toward me about 6 inches, I unplugged the left and right burner assembly wiring harness connectors. 5. I lifted the burner top assembly off the stove and turned it upside down an a table. 6. There are six sheet metal screws that need to be removed to allow the sheet metal panel holding the heater assemblies to be lifted off and then also set upside down on a table top. All five burner elements are now visible. 7. Disconnect the slip-on electrical connectors to the specific heater assembly that is defective. 8. Unscrew the three small sheet metal screws from the three spring clips that support the heater assembly on the sheet metal panel; re-attach the spring clips to the new heater assembly. NOTE: Either memorize or record the position numbers that are cast into the ceramic housing of the burner to replace the new burner in exactly the same position. 9. Insert the three spring clips back into the sheet metal panel where the old, defective burner assembly had been removed. 10. Re-connect the slip-on wire clips to the new heater assembly in the same position as they were removed from the defective heater assembly. 11. Turn over the sheet metal panel with the burner assemblies attached and replace the sheet metal screws holding the panel to the stove top. 12. Turn over the stove top assembly and set back onto the range allowing space to reach to the back and re-connect the polarized connectors to the left and right side burners. 13. Slide the stove top back to the rear and carefully lower the front edge back down with the two metal tabs inserted back into the oven door frame. 14. Re-install the two sheet metal screws that hold down the stove top. 15. Turn on the main circuit breaker to the range. 16. Carefully test the new heater assembly by turning the range control knob to LO heat and watch for the stove top burner to momentarily turn red with heat. 17. Turn off the range control knob. 18. You are finished. It was a very easy installation.