KECD805HWH04 KitchenAid Cooktop - Instructions

1. I ordered a replacement heater element from Parts Select, which arrived in just 3 days at my home. 2. I turned off the main circuit breaker to the range. 3. There are two small sheet metal screws inside the top left and right side of the oven door frame which need to be removed first in order to lift and remove the burner top from the range. 4. After lifting and pulling the burner top toward me about 6 inches, I unplugged the left and right burner assembly wiring harness connectors. 5. I lifted the burner top assembly off the stove and turned it upside down an a table. 6. There are six sheet metal screws that need to be removed to allow the sheet metal panel holding the heater assemblies to be lifted off and then also set upside down on a table top. All five burner elements are now visible. 7. Disconnect the slip-on electrical connectors to the specific heater assembly that is defective. 8. Unscrew the three small sheet metal screws from the three spring clips that support the heater assembly on the sheet metal panel; re-attach the spring clips to the new heater assembly. NOTE: Either memorize or record the position numbers that are cast into the ceramic housing of the burner to replace the new burner in exactly the same position. 9. Insert the three spring clips back into the sheet metal panel where the old, defective burner assembly had been removed. 10. Re-connect the slip-on wire clips to the new heater assembly in the same position as they were removed from the defective heater assembly. 11. Turn over the sheet metal panel with the burner assemblies attached and replace the sheet metal screws holding the panel to the stove top. 12. Turn over the stove top assembly and set back onto the range allowing space to reach to the back and re-connect the polarized connectors to the left and right side burners. 13. Slide the stove top back to the rear and carefully lower the front edge back down with the two metal tabs inserted back into the oven door frame. 14. Re-install the two sheet metal screws that hold down the stove top. 15. Turn on the main circuit breaker to the range. 16. Carefully test the new heater assembly by turning the range control knob to LO heat and watch for the stove top burner to momentarily turn red with heat. 17. Turn off the range control knob. 18. You are finished. It was a very easy installation.

Although I put 15-30 mins for repair, most of that was taking it apart only to have to put it back until I got the right part. It can be done in 15min or less. FIRST: UNPLUG THE RANGE or Shut the circuit breaker OFF. Remove two screws (1/4" nut driver) on the front lower edge of the cooktop. These are seen once you opent the top oven door. Lift up the top and pull out about two inches and disconnect the multiwire plug in connector. Lift the top off the range and place it upside down on a flat surface (talbe or counter) protected with a towel. Unplug the sliding connectors from the burner unit noticing the correct placement. Remvoe the two tabs (#2 phillips screwdriver) on either side of the burner unit noting location. Take the time to clean up all debris with a vacuum or soft cloth. Install the new burner, connect the two tabs, plug in the connectors, return the top to the range, plug in the multiwire plug, secure the two screws and plug the range back in and start cooking!

Open oven door and remove two screews with 5/16 nutdriver to remove hole top of stove.Just lift up gently on front of top and pull toward you and when about 4 inch clearance on back of top you will see where all the wires connect ,press the side tabs of this big connector and it will release very easy to remove the top.Place top on bath towell upside down on countertop and remove 4 screws and 2 clips on the bad burner with the same 5/16 nut driver and remove the three wires and reinstall the same way then reinstall the top on the stove in the same order.Very Easy Job

Shut off 220 volt power to range. Removed two screws for cooktop element access. Used needle-nose pliers to remove power (2) and control (2) lugs and wires. Remove defective cooking element module, replaced. Reverse steps for new unit.

It's easier with two people.
1 - Turn the breaker for the range to OFF
2 - Verify power is off by testing the burners and lights
3 - Remove front two screws above oven door jamb
4 - Lift the top and prop it up with the spoon, or have your helper hold it.
5 - Loosen the screw at the rear of the bracket that holds the elements against the glass top (front and rear are held by the same retainer)
6 - Remove the bad element by sliding it sideways from the retainer. Do not disconnect things yet.
7 - The burner has numbers around the edge. Move brackets from old element to new one, matching the numbers. Then move wiring to new element. New burner may have a single connector where old one had 2 and a jumper. If so, ignore jumper.
8 - Slide new element under bracket and reinstall the screw.
9 - Lower the range top and re-install the screws.
10 - Turn on power and test.