CVG4380B Jenn-Air Cooktop - Instructions

After getting help from customer support, I was able to order the part. I tracked the part on FED EXp.
After deliver the part was installed and working in 5 minutes. All that for less than $50.00.

Removed the two screws that hold burners on mounting bracket . Removed burners and installed new burners. re-adjusted air flow to elimenate yellow flame.

UNPLUG THE POWER CORD! This particular model is a (slide-in) unit, it was wedged between to fixed cupboards/cabinets. Therefore, there are really no side panels to speak of, this made the repair slightly easier. I simply slid the unit out enough to unplug the power cord and access the right side of the unit. All one needs, at this point, is a Phillips head screw driver to remove a small metal panel installed just below the stove top panel (right side of range), its held with approx. 8 screws. There is one other panel that must be removed as well, (you may want to remove this panel first). It is an enameled-like panel approx. 5" wide x 36" long located at the front of the range (right side) running the length/height of the range (held with 2 screws). Get those 2 panels removed and you will see the spark module attached near center of range just under stove-top panel. Module is attached to a small metal bracket, module has 6 wires attached to it (2 feeding the module and 4 exiting the module to the burners). Bracket screws are nearly impossible to get at (you need a very stubby Phillips screw driver, if you can even get your hand in there). Anyway, I simply released the module from the bracket, then carefully bent the bracket back toward me; to provide work area for my hands. The bracket bends easily and really can't be broken. Now, at this point (using longer needle-nose pliers) detach the wires from the old module (remembering each wires location) or, as I did, hold the replacement module near the existing module and transfer the wires one at a time. Now, slap it all back together as you took it apart. Really simple job, total time is easily/generally under 30 minutes. It may be easier to access the module by removing all the burner components and raising the stove-top? Not sure? I chose not to do the repair that way. Hard part was locating where the manufacturer hid the module on the range. :- ) D.I.Y.ers Rock!!!

The spare part came within two days after I place the order on line. I drew a simple wire diagram of the faulty switch-regulator. Shut off the power to the stovetop, before removing the four terminals on the faulty switch-regulator. I pushed the old regulator up from the center pin and replaced it with the new regulator. The next step was to reinstall the four wire terminals using my wire diagram. Final step was to turn the power back to the stovetop and test the new switch-regulator.

Two screws inside the exhaust box to take out the switch assembly and 2 nuts on the switch. Nothing to it

Remove switch cover with two screws ,remove two nuts holding switch in place ,remove switch,then reverse procedure with new switch.

Inside the knob, I placed a dab of CA glue on the small plastic projection , which was designed to press against the metal post, but was just shy of it. By thus building it up the knobs function perfectly.

My son did the repair for me. It was easy, he said. just slid it out and put new one in.

Flip the breaker. Lift off the fan center grate. Remove two screws located on back of the burner dials housing. Lift the back of the housing, then pull this gently away from the front to unhook the front. Turn this over, locate the switch. Pull the three electrical plug connections from the switch plastic housing, remembering their locations. Back off the two nuts holding the switch to the underneath side of the dials housing. Place the new one in place, put it all back together.

Remove grates and pan. unscrew each burner from the metal cross mount bar, keeping in mind, the position of the cross mount bar.(Mine was not reversible.) Reverse the procedure with the new burners.
Adjust the air opening to eliminate any yellow flame. The air opening is located immediately adjacent to where the burner pipe goes into the cooktop. (Near the front of the cooktop in my case.)

Biggest problem was making sure the correct parts were ordered.

just removed two screws - took old unit out - put new unit in.

remove two nuts and install new switch, then change wire connections from the old switch to the new one.
Then place it back together.

throw breaker, unbolt switch, unplug leads, rerplace switch, bolt in place, reattach leads, turn breaker back on

1. Remove the exhaust vent cover, located in the center of the top of the range. It just lifts off.
2. Swivel the clamp 90 degrees to release the filter.
3. Remove the filter and throw it away
4. Place new filter in place and lock in place by rotating the swivel clamp back 90 degress.
5. Replace the exhaust vent cover

Removed two screws and replaced burners and placed the unit back into position and the burners worked perfectly. Very easy. I think anyone could do this task.