KGCU484VSS02 KitchenAid Cooktop

This problem was driving me crazy for months. Of course, after I bought and installed the part and it still was not fixed I finally found a website that told me how to fix the clicking. The problem is that the removable head burners (#8 on the top assembly diagram) are not making good electrical contact with the base burners (#22). What I ... Read more did was grab the head burners and grind them back and forth into the base burners with the weight on the heal of my hand. Steel wool or sandpaper would work too--you just want to clean the surfaces to restore electrical contact.
If you still want to know how to replace the spark module start by removing #24. This will allow the removal of #9 (after you take the knobs off). You may have to do some fiddling cause the rubber gasket is sticky. Next there are 2 obvious regular screws for #14 and 2 not so obvious star screws in the space where the burner valves are. After #14 is off there are 2 screws on the spark module to be removed and one that you can't loosen that is in a slot. You wriggle the module out of that one.

Used cooktop creme, oven cleaner and Mr. Clean sponges. After many days of working on the surface, we were able to remove 99% of the sauce.

Your website says these are the replacement rubber tips for the grates on the range. They arrive and they are too small and fall out. I spoke to the "chat" on your website. I am informed they do not sell the rubber tips separately. You have to purchase a new set of grates for $294. Ridiculous. Why sells rubber tips for grates that d ... Read more on't fit the existing grates. I wasted $24 in purchasing the grates which included $9.99 shipping and $5.40 shipping to return the item.