CCGP2720PU Jenn-Air Cooktop - Instructions

This problem was driving me crazy for months. Of course, after I bought and installed the part and it still was not fixed I finally found a website that told me how to fix the clicking. The problem is that the removable head burners (#8 on the top assembly diagram) are not making good electrical contact with the base burners (#22). What I did was grab the head burners and grind them back and forth into the base burners with the weight on the heal of my hand. Steel wool or sandpaper would work too--you just want to clean the surfaces to restore electrical contact.
If you still want to know how to replace the spark module start by removing #24. This will allow the removal of #9 (after you take the knobs off). You may have to do some fiddling cause the rubber gasket is sticky. Next there are 2 obvious regular screws for #14 and 2 not so obvious star screws in the space where the burner valves are. After #14 is off there are 2 screws on the spark module to be removed and one that you can't loosen that is in a slot. You wriggle the module out of that one.

unplugged unit from wall, disconnected gas line, and untaped the vent. disconnect the control knobs and unplugged and removed the control unit from the main unit. pulled the main unit out from the countertop and set it on a table. disconnect the burners and spark iginiters from the main unit. undo screws holding chrome brackets and stove base, to access iginiter. disconnect wiring from igniter and the one screw, replace iginiter. reverse everything to re-install

If you have a burner that begins to constantly flick without lighting, and/or flicks while you are lighting another burner, it is likely time to order a new ignitor. Once received, we first lifted the burner support rack, then the burner cap, then unscrewed the nut holding the metal bracket that holds the ignitor in place (years ago we had to "soak" the nut with a loosening spray prior to being able to unscrew it, so since then we do not tighten the nuts too tightly so that each nut is easy to unscrew by hand or with pliers if necessary). The previous steps allow one to lift the burner ignitor up and out of its resting hole. It will be connected to the electric wiring via a plastic connector. All one has to do is pull the wiring away from the ignitor and then push it up into the new ignitor. The plastic connector protects you from touching the live ends of the wiring. Voila! The burner lighted successfully.

However, I was very happily surprised how fast I got the part even though I did not specify fast shipping.

Since the problem would only occur when the right front burner was on, I first replaced the ignitor, but the problem persisted. To replace the spark module I had to pull the range out of the nook it is in in the counter top. Then (after ensuring that the power was off) I removed the back cover. The spark module was easily located and removing two screws and disconnecting a few wires liberated it. The new one went in easily since it is the same part number and an exact match. Put the back on and check that the problem was solved. Done!

The lids are fastened to the underside of the unit by rivets....3 to each lid.
I used a cordless drill and small drill bit to drill through the rivets to remove the old lids and remains of the rivets.
The new lids are easily fastened back using a rivet gun ( about $20 in Lowes) using small 1/8th aluminum rivets.
No real problems.
1 thing to note is that the drill bit will pass through the old rivet by about 1/4 inch before it comes up against the upper level of the BBQ floor so do not drill any deeper.The aluminum rivets are easy to drill through and you will easily feel when the rivet is drilled through.

Removed the small access cover on the bottom of the cooktop by reaching inside and under the cabinets. Removed the module which was held by two hex head screws, unplugged the wires noting the location and color of the wires. Plugged the wires into the new module in the proper locations as noted previously. Attached the module with two screws, and then attached the cover/access plate with two screws. Problem resolved, repair was easy.

Installed new spark module by removing back panel of stove. Removed two screws holding old module. Disconnect lines, marking colors. Installed new. Problem not solved. Out $128 since new module was not returnable after install.
Called Judd and Black service department. Tech came on service call. Said it was bad gas valve. They ordered part. Than needed two weeks to install. I installed it and problem persisted. Could not return part because I installed it myself. Out $180. I had cleaned ignitor with alcohol from top. Took apart cooktop and cleaned from bottom. Problem fixed for free. Out over $500 in parts and labor.

I eventually searched online for a supplier and ordered the replacement knob. Ordering was easy and delievery was quick. Replacing the gas valve knob was easy; just slid it in place. Now all 4 burners are available for cooking again.

turn off gas,
disconnect gas line from stove
remove stove from countertop (gravity held it down - so don't bother pulling out a bunch of screws yet)
move to table
remove stove facia - 4 small screws
loosen large reverse pressure bolds (3/8 socket)
once the facia is removed - you will have access to all switches and gas burners.
the replacemnt of the two switches was simple.
reverse process to re install.
I had my 12 year old there to hold the stove up in a balanced position - it made it much easier - that third hand helps!

I took the back panel off, removed the old lens, installed the new lens. How easy to order from home, receive the part, do the repair and pay less than it costs to simply drive to the parts house. Cool....

Simply removed old knob and popped on new knob. No tools needed.

Just had to push it into place, by hand only

Put it on simply as that thanks it was a perfect fit!!!!

Slipped off old one and slipped on new one. The part was the right one and works great. Timely receival of part was great. Communication from you was great